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Charging System (Service Information): Generator: Installation: 5.7L/6.4L

GC0080022Courtesy of CHRYSLER GROUP, LLC
  1. Position the generator (2) and install the upper generator retaining bolt (1) finger tight.
  2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
    GC0144645Courtesy of CHRYSLER GROUP, LLC
  3. Position the generator B(+) terminal eyelet to the generator output stud. Install the retaining nut (3) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  4. Install the insulator cover (2) onto the B(+) output terminal.
  5. Connect the field wire connector (1) into the rear of the generator.
    GC0144621Courtesy of CHRYSLER GROUP, LLC
  6. Position the generator support bracket (3) to the engine mount, install the retaining nut (1) finger tight.
  7. Position the generator support bracket (3) to the generator and install the retaining bolt (2) finger tight.
  8. Install the remaining generator retaining bolt and tighten both lower retaining bolts to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
  9. Tighten the generator support bracket (3) to engine mount retaining nut (1) to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    GC0095584Courtesy of CHRYSLER GROUP, LLC
  10. Position the belly pan and install the belly pan retainers (1).
  11. Remove the support and lower the vehicle.
  12. Tighten the generator upper retaining bolt to the proper torque specification. Refer to TORQUE SPECIFICATIONS  .
    CAUTION:

    When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat.

    CAUTION:

    Do not let the tensioner arm snap back to the freearm position, severe damage may occur to the tensioner.

    GC0144483Courtesy of CHRYSLER GROUP, LLC
  13. Rotate the accessory drive belt tensioner (8) clockwise until it contacts the stop, install the accessory drive belt (2) onto the pulleys and slowly release the tensioner.
  14. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.