Repair Procedures: Installation

CAUTION: Replace the circlip with new ones after removal.

Apply gear oil on the drive shaft splines (A) and the contacting surface of differential case oil seal (B).

Fig 1: Identifying Drive Shaft Splines And Differential Case Oil Seal
Courtesy of HYUNDAI MOTOR CO.
After installation, check if the drive shaft cannot be removed.
[RH]
1. Install the inner shaft bracket mounting bolt (A).
  Tightening Torque:
  
  50 ~ 65N.m (5 ~ 6.5kgf.m, 36 ~ 47lb-ft)
  
  Fig 2: Identifying Inner Shaft Bracket Mounting Bolt
  Courtesy of HYUNDAI MOTOR CO.
2. Install the inner shaft cover (A) by installing the cover mounting bolts (B).
  Tightening Torque:
  
  9 ~ 14N.m (0.9 ~ 1.4kgf.m, 6.5 ~ 10lb-ft)
  
  Fig 3: Identifying Inner Shaft Cover And Cover Mounting Bolts
  Courtesy of HYUNDAI MOTOR CO.
3. Install the fork (A) to the front strut assembly (B).
  Tightening Torque:
  
  60 ~ 80N.m (6 ~ 8kgf.m, 44 ~ 59lb-ft)
  
  Fig 4: Identifying Front Strut Assembly And Fork
  Courtesy of HYUNDAI MOTOR CO.
4. Install the connecting bolt between the fork (A) and the lower arm.
  Tightening Torque:
  
  140 ~ 160N.m (14 ~ 16kgf.m, 101 ~ 118lb-ft)
  
  Fig 5: Identifying Lower Arm Fork
  Courtesy of HYUNDAI MOTOR CO.
5. Install the stabilizer link (A) to the fork (B).
Tightening Torque:

100 ~ 120N.m (10 ~ 12kgf.m, 74 ~ 88lb-ft)

Fig 6: Identifying Stabilizer Link And Fork
Courtesy of HYUNDAI MOTOR CO.
Install the drive shaft (A) into the front axle assembly (B).
CAUTION: Be careful not to damage the boot.

Fig 7: Identifying Drive Shaft And Front Axle Assembly
Courtesy of HYUNDAI MOTOR CO.
Install the knuckle in the lower arm assembly and tighten the bolts (A).
Tightening Torque:

100 ~ 120N.m (10 ~ 12kgf.m, 74 ~ 88lb-ft)

Fig 8: Identifying Lower Arm Assembly Bolts
Courtesy of HYUNDAI MOTOR CO.
Install the tie rod end (A) in the knuckle.
Tightening Torque:

24 ~ 34N.m (2.4 ~ 3.4kgf.m, 18 ~ 25lb-ft)

Fig 9: Identifying Tie Rod End
Courtesy of HYUNDAI MOTOR CO.
Install the wheel speed sensor in the knuckle.

Fig 10: Identifying Wheel Speed Sensor Bolt
Courtesy of HYUNDAI MOTOR CO.
Install the brake hose bracket (A) to the front knuckle.

Fig 11: Identifying Brake Hose Bracket
Courtesy of HYUNDAI MOTOR CO.
After installing the washer (B) with convex surface outward, install the lock nut (A) and the spilt pin (C).
Tightening Torque:

200~280N.m (20~28kgf.m, 148~207lb-ft)

Fig 12: Identifying Washer, Lock Nut And Spilt Pin
Courtesy of HYUNDAI MOTOR CO.
Install the wheel & tire assembly.