FixVault

Performance Test

The starter should be submitted to performance tests whenever it has been overhauled, to assure its satisfactory performance when installed on the engine.

Three performance tests, no-load test, load test, and lock test, are presented here; however, if the load test and lock test cannot be performed, carry out at least the no-load test.

For these performance tests, use the circuit shown in figure.

Fig 1: Checking Starter Performance
G10263143Courtesy of SUBARU OF AMERICA, INC.
  1. Adjust the variable resistance with the switch ON until the voltmeter indicates 11 V, and read the value displayed by the ammeter to measure starter speed. Compare these values with the standard.

    No-load test (standard): 

    Voltage/Current 

    CVT model 

    Max. 11 V/90 A or less 

    MT model 

    Max. 11 V/95 A or less 

    Rotating speed 

    CVT model 

    2, 370 r/min or more 

    MT model 

    2, 500 r/min or more 

  2. Apply the specified braking torque to starter. The condition is normal if the current draw and starter speed are within standard.

    Load test (standard): 

    Voltage/Load 

    CVT model 

    7.5 V/10.65 N.m (1.1 kgf-m, 7.8 ft-lb) 

    MT model 

    7.5 V/8.84 N.m (0.9 kgf-m, 6.5 ft-lb) 

    Current/Speed 

    CVT model 

    300 A/840 r/min or more 

    MT model 

    300 A/870 r/min or more 

  3. With the starter stalled, or not rotating, measure the torque developed and current draw when the voltage is adjusted to standard voltage.

    Lock test (standard): 

    Voltage/Current 

    CVT model 

    4 V/780 A or less 

    MT model 

    4 V/680 A or less 

    Torque 

    CVT model 

    20 N.m (2.0 kgf-m, 14.8 ft-lb) or more 

    MT model 

    17 N.m (1.7 kgf-m, 12.5 ft-lb) or more