FixVault

Transmission Removal

  1. Before disconnecting the battery, make sure you have the anti-theft code for the radio, then write down the frequencies for the radio's preset stations.
  2. Remove the bolts securing the support struts to the hood. Secure the hood in a vertical position, then reinstall the right strut in the lower position.
  3. Disconnect the battery negative terminal, then remove the positive terminal.
  4. Remove the battery hold-down bracket, then remove the battery and battery tray.
  5. Remove the battery cable clamps from the battery base. Remove the battery base.
  6. Loosen the mounting bolt securing the battery base bracket, then remove the battery base bracket.
  7. Remove the intake air duct.
  8. Raise the vehicle, and make sure it is securely supported. Remove the drain plug (A), and drain the automatic transmission fluid (ATF). Reinstall the drain plug with a new sealing washer (B).
    Fig 1: Removing Drain Plug
    G01159891
  9. Remove the ATF cooler hose (A) from the clamp (B) on the starter.
    Fig 2: Removing ATF Cooler Hose From Clamp
    G01159892
  10. Remove the ATF cooler hoses (A) from the ATF cooler lines (C). Turn the ends of the ATF cooler hoses up to prevent ATF flowing out, then plug the ATF cooler hoses and lines.
    NOTE: Check for any signs of leakage at the hose joints.
  11. Remove the starter cables (A) from the starter (B) and clamp bracket (C), then remove the starter.
    Fig 3: Removing Starter Cables From Starter, Clamp Bracket & Starter
    G01159893
  12. Remove the transmission ground terminal (D).
  13. Disconnect the shift control solenoid valve B connector (E), and C connector (F), then remove the harness clamp from the clamp bracket.
  14. Disconnect the connectors from the 3rd clutch pressure switch (A), mainshaft speed sensor (B), and A/T clutch pressure control solenoid valves A and B (C), then remove the harness clamps from the clamp brackets.
    Fig 4: Disconnecting Connectors From 3rd Clutch Pressure Switch, Mainshaft Speed Sensor & A/T Clutch Pressure Control Solenoid Valves A & B
    G01159894
  15. Disconnect the connector from the lock-up control solenoid valve/shift control solenoid valve A assembly (A), then remove the connector from the harness cover (B).
    Fig 5: Removing Connector From Harness Cover
    G01159895
  16. Remove the bolt securing the connector bracket (C), then push the harness cover rearward to remove it from the transmission hanger (D). Remove the ground terminal (E).
  17. Disconnect the connectors from the countershaft speed sensor (A), and 2nd clutch pressure switch (B).
    Fig 6: Disconnecting Connectors From Countershaft Speed Sensor & 2nd Clutch Pressure Switch
    G01159896
  18. Remove the A/T gear position switch connector (C) from the connector bracket (D), then disconnect it.
  19. Remove the vehicle speed sensor (VSS)/power steering speed sensor. Do not disconnect the hoses.
    Fig 7: Removing Vehicle Speed Sensor/Power Steering Speed Sensor
    G01159897
  20. Remove the nut from the front mount.
    Fig 8: Removing Nut From Front Mount
    G01159898
  21. Remove the front engine cover (A) and rear engine cover (B).
    Fig 9: Removing Front Engine Cover & Rear Engine Cover
    G01159899
  22. Lift and support the engine/transmission assembly with an engine hanger (P/N AAR-T-12566, available through the American Honda Tool and Equipment program, or equivalent). Before attaching the hanger, remove the front bulkhead cover, Hood Latch Replacement, and the front strut support beam.
    Fig 10: Removing Front Bulkhead Cover & Front Strut Support Beam
    G01159900
  23. Remove the splash shield.
    Fig 11: Removing Splash Shield
    G01159901
  24. Remove the cotter pins (A), castle nuts (B), and damper forks (C), then separate the ball joints from the lower arms (D). See BALL JOINT .
    Fig 12: Removing Cotter Pins, Castle Nuts & Damper Forks
    G01159902
  25. Remove the bolts securing the radius rods (E), then separate the radius rods from the lower arms (D).
  26. Pry the driveshafts out of the differential and the intermediate shaft. See AXLE SHAFTS .
  27. Pull on the inboard joints to remove the left driveshaft from the differential and to remove the right driveshaft from the intermediate shaft.
  28. Make a reference mark (A) across the front beam (B) and the rear beam (C).
    Fig 13: Making Reference Mark Across Front Beam & Rear Beam
    G01159903
  29. Disconnect the vacuum tube (A) on the front beam (B), and unclamp the power steering fluid pipes (C) from the clamps on the front beam.
    Fig 14: Disconnecting Vacuum Tube On Front Beam
    G01159904
  30. Remove the nuts securing the transmission lower mounts, then remove the front beam (B).
  31. Remove the transmission lower rear mount (A) from the transmission.
    Fig 15: Removing Transmission Lower Rear Mount From Transmission
    G01159905
  32. Move the left driveshaft to the front side. Coat all precision finished surfaces with clean engine oil, then tie the plastic bags (B) over the driveshaft ends.
  33. Remove the intermediate shaft.
    Fig 16: Removing Intermediate Shaft
    G01159906
  34. Coat all precision finished surfaces with clean engine oil, then tie the plastic bags over the both ends of intermediate shaft.
  35. Remove the bolts securing shift cable holder (A), then remove shift cable cover (B).
    NOTE: To prevent damage to the control lever joint, remove the bolts securing the holder before removing the bolts securing the cover.
    Fig 17: Removing Bolts Securing Shift Cable Holder & Shift Cable Cover
    G01159907
  36. Remove the lock bolt (C) securing the control lever (D), then remove the shift cable (E) with the control lever. Do not bend the shift cable excessively.
  37. Install a 6 x 1.0 x 14 mm bolt (A) and nut (B) on the shift cable cover (C), then reinstall the shift cable cover to the torque converter housing. If you don't do this, the bolt head of the cable cover may prevent you from removing the torque converter during transmission removal.
    Fig 18: Reinstalling Shift Cable Cover To Torque Converter Housing
    G01159908
  38. Remove the torque converter cover (A), then remove the eight drive plate bolts (B) one at a time while rotating the crankshaft pulley.
    Fig 19: Removing Torque Converter Cover & Eight Drive Plate Bolts
    G01159909
  39. Remove the engine stiffener bolts (C).
  40. Remove the front mount bracket.
    Fig 20: Removing Front Mount Bracket
    G01159910
  41. Place a jack under the transmission.
  42. Remove the transmission housing mounting bolts.
    Fig 21: Removing Transmission Housing Mounting Bolts
    G01159911
  43. Remove the remaining transmission housing mounting bolts (A) and the connector bracket bolt (B).
    Fig 22: Removing Remaining Transmission Housing Mounting Bolts & Connector Bracket Bolt
    G01159912
  44. Pull the transmission away from the engine until it clears the dowel pins, then lower it on the transmission jack.
    NOTE: If the torque converter is stuck to the drive plate, pull it toward the transmission housing through the starter opening.
  45. Remove the shift cable cover, then remove the torque converter assembly from the torque converter housing.
    Fig 23: Removing Shift Cable Cover & Torque Converter Assembly
    G01159913
  46. Remove the transmission lower front mount.
    Fig 24: Removing Transmission Lower Front Mount
    G01159914
  47. Inspect the drive plate, and replace it if it's damaged.
    Fig 25: Inspecting Drive Plate
    G01159915
  48. Remove the 6 x 1.0 x 14 mm bolt (A) and nut (B) from the shift cable cover (C).
    Fig 26: Removing 6 x 1.0 x 14 mm Bolt & Nut From Shift Cable Cover
    G01159916