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Fuel Tube/Quick-Connect Fittings Installation

  1. Check the contact area (A) of the pipe (B) for dirt and damage, and clean if necessary.
    Fig 1: Checking Contact Area For Dirt & Damage
    G01954888
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after
    • replacing the fuel rail.
    • replacing the fuel feed pipe.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the fuel gauge sending unit
    • removing the retainer from the pipe.
    Fig 2: Inserting Retainer Into Connector
    G01954889
  3. Before connecting a new fuel tube/quick connect fitting assembly (A), remove the old retainer from the mating pipe.
    Fig 3: Connecting Fuel Tube/Quick Connect Fitting Assembly
    G01954890
  4. Align the quick-connect fittings with the pipe (A), and align the retainer (B) locking pawls with the connector (C) grooves. Then press the quick-connect fittings onto the pipe until both retainer pawls lock with a clicking sound.
    NOTE: If it is hard to connect, put a small amount of new engine oil on the pipe end.
    Fig 4: Aligning Quick-Connect Fittings With Pipe & Retainer (Connection With New Retainer)
    G01954891
    Fig 5: Aligning Quick-Connect Fittings With Pipe & Retainer (Reconnection To Existing Retainer)
    G01954892
  5. Make sure the connection is secure and that the pawls are firmly locked into place; check visually and by pulling the connector.
    Fig 6: Ensuring That Connection Is Secure
    G01954893
  6. Reconnect the negative cable to the battery, and turn the ignition switch ON (II). The fuel pump will run for about 2 seconds, and fuel pressure will rise. Repeat 2 or 3 times, and check that there is no leakage in the fuel supply system.