FixVault

Steering Gearbox Removal

Special Tools Required 

Ball joint remover, 28 mm 07MAC-SL0A202

NOTE: Note these items during removal:
  • Using solvent and a brush, wash any oil and dirt off the valve body unit, its lines, and the end of the gearbox. Blow dry with compressed air.
  • Be sure to remove the steering wheel before disconnecting the steering joint. Damage to the cable reel can occur.
  1. Make sure you have the anti-theft code for the radio, then write down the radio station presets.
  2. Disconnect the negative cable from the battery.
  3. Raise the front of vehicle, and support it with safety stands in the proper locations (see SAFETY STANDS ).
  4. Remove the front wheels.
  5. Remove the driver's airbag and the steering wheel (see STEERING WHEEL REMOVAL  ).
  6. Remove the driver's dashboard lower cover (see DRIVER'S DASHBOARD LOWER COVER REMOVAL/INSTALLATION ), and the driver's dashboard under cover (see DRIVER'S DASHBOARD LOWER COVER REMOVAL/INSTALLATION ).
  7. Remove the steering joint bolts, and disconnect the steering joint by moving the steering joint (A) toward the column.
    Fig 1: Disconnecting Steering Joint By Moving Steering Joint
    G03652318Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Remove the air cleaner (A) (see AIR CLEANER REMOVAL/INSTALLATION ).
    Fig 2: Removing Air Cleaner
    G03652319Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the heat shield (A).
    Fig 3: Removing Heat Shield
    G03652320Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Remove the cotter pin (A) from the tie-rod ball joint nut (B), and loosen the nut.
    Fig 4: Removing Cotter Pin From Tie-Rod Ball Joint Nut
    G03652321Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Separate the tie-rod ball joint from the damper steering arm using the special too (see BALL JOINT REMOVAL ).
  12. Remove the feed line clamp (A) and return hose clamp (B) from the left side of the gearbox.
    Fig 5: Removing Feed Line Clamp And Return Hose Clamp
    G03652322Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Disconnect the feed line (A) and return line (B) from the valve body unit.
    Fig 6: Disconnecting Feed Line And Return Line From Valve Body Unit
    G03652323Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Remove the feed line clamp (A) and return hose clamp (B) from the right side of the gearbox.
    Fig 7: Removing Feed Line Clamp And Return Hose Clamp From Right Side Of Gearbox
    G03652324Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Remove the body stiffener (A).
    Fig 8: Removing Body Stiffener
    G03652325Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Remove the steering rack guard (A) by removing the three clips.
    Fig 9: Removing Steering Rack Guard
    G03652326Courtesy of AMERICAN HONDA MOTOR CO., INC.
  17. Remove steering stiffener B.
    Fig 10: Removing Steering Stiffener
    G03652327Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Remove steering stiffener A.
    Fig 11: Removing Steering Stiffener
    G03652328Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Lower the steering gearbox, and rotate it so the pinion shaft points upward.
  20. Remove the pinion shaft grommet (A) from the top of the valve body unit.
    Fig 12: Removing Pinion Shaft Grommet From Top Of Valve Body Unit
    G03652329Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Carefully move the steering gearbox (A) and tie-rods (B) as an assembly toward the driver's side until the pinion shaft clears the wheelwell opening (C) on the frame.
    Fig 13: Moving Steering Gearbox And Tie-Rods Assembly
    G03652330Courtesy of AMERICAN HONDA MOTOR CO., INC.
  22. Remove the steering gearbox through the wheelwell opening on the driver's side.
    Fig 14: Removing Steering Gearbox
    G03652331Courtesy of AMERICAN HONDA MOTOR CO., INC.