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A/C Compressor Clutch Check

  1. Check the armature plate for discoloration, peeling, or other damage. If there is damage, replace the clutch set (see A/C COMPRESSOR CLUTCH OVERHAUL  ).
  2. Check the rotor pulley bearing play and drag by rotating the rotor pulley by hand. Replace the clutch set with a new one if it is noisy or has excessive play/drag (see A/C COMPRESSOR CLUTCH OVERHAUL  ).
    Fig 1: Checking Rotor Pulley Bearing Play And Drag By Rotating Rotor Pulley
    G03652962Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Measure the clearance between the rotor pulley (A) and the armature plate (B) all the way around. If the clearance is not within specified limits, remove the armature plate (see step  2 .) and add or remove shims as needed to increase or decrease clearance.

    Clearance: 0.35-0.65 mm (0.016-0.026 in.) 

    NOTE: The shims are available in four thicknesses: 0.1 mm, 0.2 mm, 0.4 mm, and 0.5 mm.
    Fig 2: Measuring Clearance Between Rotor Pulley And Armature Plate
    G03652963Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Release the field coil connector from the holder, then disconnect it. Check the thermal protector for continuity. If there is no continuity, replace the thermal protector (see A/C COMPRESSOR THERMAL PROTECTOR REPLACEMENT  ).
    NOTE: The thermal protector will have no continuity above 252 to 270 °F (122 to 132 °C). When the temperature drops below 241 to 219 °F (116 to 104 °C), the thermal protector will have continuity.
    Fig 3: Checking Thermal Protector For Continuity
    G03652964Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Check resistance of the field coil. If resistance is not within specifications, replace the field coil (see step  3 .).

    Field Coil Resistance: 3.05-3.35 Ω at 68 °F (20 °C) 

    Fig 4: Checking Resistance Of Field Coil
    G03652965Courtesy of AMERICAN HONDA MOTOR CO., INC.