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Center Case Replacement

WARNING: This page is about a different car, the 2011 Acura TL, 2010 Acura TL, and 2009 Acura TL. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the rear differential (see REAR DIFFERENTIAL REMOVAL )
  2. Remove the rear differential front mounting brackets (A) from the rear differential (B)
    Fig 1: Identifying Rear Differential Front Mounting Brackets And Rear Differential
    G05991419Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Disconnect the rear differential fluid temperature sensor 2P connector (A), then remove the rear differential fluid temperature sensor cover (B), the rear differential fluid temperature sensor (C), and the O-ring (D)
    Fig 2: Identifying Rear Differential Fluid Temperature Sensor 2P Connector And Rear Differential Fluid Temperature Sensor Cover
    G05991420Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the left and right solenoid 4P connectors (A)
    Fig 3: Identifying Left And Right Solenoid 4P Connectors
    G05991421Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the ground cable bolt (B) and rear differential harness bracket D, then remove the rear differential subharness (C)
  6. Remove the rear differential left side case (A), the rear differential right side case (B), and the 10 x 12 mm dowel pins (C) from the rear differential center case (D)
    Fig 4: Identifying Rear Differential Left Side Case And Dowel Pins
    G05991422Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Replace the rear differential center case
  8. Remove the dirt and oil from the sealing surfaces Apply liquid gasket (P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009) to the sealing surface Make sure you seal up to the inside edge of the bolt holes to prevent oil leakage
    NOTE:
    • You must assemble the housings within 5 minutes after applying the liquid gasket If you applied liquid gasket P/N 08718-0012, the component must be installed within 4 minutes If not, the sealing surface must be cleaned, and the liquid gasket reapplied
    • Allow the liquid gasket to cure at least 30 minutes after assembly before filling the differential with fluid

    Left side case/Right side case 

    Fig 5: Identifying Differential Case
    G05991423Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the 10 x 12 mm dowel pins (A), the rear differential right side case (B), the rear differential left side case (C), and the mounting bolts (D) onto the rear differential center case (E)
    Fig 6: Rear Differential Right Side Case, Left Side Case, Center Case And Dowel Pins With Torque Specifications
    G05991424Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Tighten the mounting bolts in a crisscross pattern in several steps, then tighten the bolts to the specified torque
  11. Install the rear differential subharness (A) and rear differential harness bracket D, and install the ground cable (B)
    Fig 7: Rear Differential Subharness And Ground Cable With Torque Specifications
    G05991425Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Connect the left arid right solenoid 4P connectors (C)
  13. Install the rear differential fluid temperature sensor (A) with a new O-ring (B), and install the rear differential fluid temperature sensor cover (C)
    Fig 8: Rear Differential Fluid Temperature Sensor And O-Ring With Torque Specifications
    G05991426Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Connect the rear differential fluid temperature sensor 2P connector (D)
  15. Install the rear differential front mounting brackets (A) with new bolts (B) on the rear differential (C)
    Fig 9: Rear Differential Front Mounting Brackets And Bolts With Torque Specification
    G05991427Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Install the rear differential (see REAR DIFFERENTIAL INSTALLATION )