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Home › Acura › 2009 › CSX Base, Automatic › Repair and Diagnosis › Transmission › Manual Trans › 6-Speed Manual Transmission › Manual Transmission › Mainshaft Reassembly › Exploded View

Exploded View

Fig 1: Exploded View Of Mainshaft
G06266205Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

NOTE: Refer to the EXPLODED VIEW , as needed, during this procedure.
  1. Clean all the parts in solvent, dry them, and apply MTF to all contact surfaces except the 3rd/4th and 5th/6th synchro hubs.
  2. Install the needle bearing and 3rd gear on the mainshaft.
  3. Install the double cone synchro assembly (A) by aligning the synchro cone fingers (B) with the holes in 3rd gear (C), then install the synchro spring (D).
    Fig 2: Identifying Double Cone Synchro Assembly, Synchro Cone Fingers, 3rd Gear And Synchro Spring
    G06266206Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 3rd/4th synchro hub (C).
    Fig 3: Identifying 3rd/4th Synchro Hub, Synchro Ring Fingers And 3rd/4th Synchro Hub
    G06266207Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the 3rd/4th synchro hub (A) using the 40 mm I.D. driver (B).
    Fig 4: Identifying 3rd/4th Synchro Hub And I.D. Driver
    G06266208Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and 3rd/4th synchro hub. After installing, check the operation of the 3rd/4th synchro hub set.
    Fig 5: Identifying 3rd/4th Synchro Sleeve And Stops
    G06266209Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the synchro spring (A).
    Fig 6: Identifying Synchro Spring, Cone Synchro Assembly, Synchro Ring Fingers And 3rd/4th Synchro Hub
    G06266210Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the double cone synchro assembly (B) by aligning the synchro ring fingers (C) with the grooves in the 3rd/4th synchro hub (D).
  9. Install 4th gear (A) by aligning the synchro cone fingers (B) with the holes in 4th gear (C).
    Fig 7: Identifying 4th Gear, Synchro Cone Fingers And 4th Gear
    G06266211Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the needle bearings, 4th/5th gear distance collar, 5th gear, and the 5th gear synchro spring and synchro ring.
  11. Install the 5th/6th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 5th/6th synchro hub (C).
    Fig 8: Identifying 5th/6th Synchro Hub, Synchro Ring Fingers And 5th/6th Synchro Hub
    G06266212Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Install the 5th/6th synchro hub (A) using the 40 mm I.D. driver (B) and 30 mm I.D. attachment (C).
    Fig 9: Identifying 5th/6th Synchro Hub, I.D. Driver And I.D. Attachment
    G06266213Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the 5th/6th synchro sleeve.
  14. Install the synchro spring (A).
    Fig 10: Identifying Synchro Spring, Synchro Ring And Synchro Ring Fingers
    G06266214Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Install the synchro ring (B) by aligning the synchro ring fingers (C) with the grooves in the 5th/6th synchro hub (D).
  16. Install the 6th gear distance collar, needle bearing, and 6th gear.
  17. Install the new angular ball bearing (A) using the 40 mm I.D. driver (B), 30 mm I.D. attachment (C), and press (D).
Fig 11: Identifying Angular Ball Bearing, I.D. Driver And I.D. Attachment
G06266215Courtesy of AMERICAN HONDA MOTOR CO., INC.
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