FixVault

Countershaft Disassembly

WARNING: This page is about a different variant/trim than selected.
NOTE: Refer to the EXPLODED VIEW  in the Countershaft Reassembly, as needed, when removing components pressed onto the countershaft (see COUNTERSHAFT REASSEMBLY  ).
  1. Securely clamp the countershaft assembly in a bench vise with wood blocks.
    Fig 1: Securely Clamping Countershaft Assembly In Bench Vise With Wood Blocks
    G08066118Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the special bolt (left-hand threads).
  3. Support 6th gear (A) on steel blocks, and press the countershaft (B) out of the ball bearing and 6th gear using an attachment (C) and a press (D).
    Fig 2: Supporting 6th Gear On Steel Blocks And Press Countershaft Out Of Ball Bearing And 6th Gear Using Attachment And Press
    G08066119Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the 35 mm shim.
  5. Support 4th gear (A) on steel blocks, and press the countershaft (B) out of 4th gear and 5th gear using an attachment (C) and a press (D).
    Fig 3: Supporting 4th Gear On Steel Blocks And Press Countershaft Out Of 4th Gear And 5th Gear Using Attachment And Press
    G08066120Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Support 2nd gear (A) on steel blocks, and press the countershaft (B) out of 2nd gear and 3rd gear using an attachment (C) and a press (D).
    Fig 4: Supporting 2nd Gear On Steel Blocks And Pressing Countershaft Out Of 2nd Gear And 3rd Gear Using Attachment And Press
    G08066121Courtesy of AMERICAN HONDA MOTOR CO., INC.