FixVault

Expansion Valve Replacement

  1. Remove the evaporator core (see EVAPORATOR CORE REPLACEMENT  ).
  2. Remove the insulator (A) and bolts, then remove the expansion valve (B) and the O-rings (C).
    Fig 1: Insulator, Expansion Valve And O-Rings With Torque Specifications
    G08071119Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the expansion valve in the reverse order of removal, and note these items:
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a> to avoid leakage.
    • Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.
    • Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
    • Make sure that there are no air leaks.
    • Charge the system (see SYSTEM CHARGING  ).