FixVault

Exploded View

Fig 1: Exploded View Of Intermediate Shaft Assembly With Torque Specifications
G08070083Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

NOTE: Refer to the EXPLODED VIEW , as needed, during this procedure.
  1. Clean the disassembled parts with solvent, and dry them with compressed air.
    NOTE: Do not wash the rubber parts with solvent.
  2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle (C), the 52 x 55 mm bearing driver attachment (D), the support base attachment (E), the support base (F), and a press.
    Fig 2: Pressing Intermediate Shaft Bearing Into Bearing Support Using Driver Handle, Bearing Driver Attachment, Support Base Attachment, Support Base And Press
    G08070084Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the internal snap ring (A) into the groove (B) of the bearing support.
    Fig 3: Identifying Internal Snap Ring And Groove
    G08070085Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Press the intermediate shaft (A) into the shaft bearing (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C) and a press.
    Fig 4: Pressing Intermediate Shaft Into Shaft Bearing Using Fork Seal Driver And Press
    G08070086Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the external snap ring (A) into the groove of the intermediate shaft (B).
    Fig 5: Identifying External Snap Ring And Groove Of Intermediate Shaft
    G08070087Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the outer seal.
    • M/T model, go to step 7.
    • A/T model, go to step  8.
  7. Install a new outer seal (A) into the bearing support (B) using the 46.2 mm fork seal driver (C), the support base attachment (D), the support base (E), and a press. Press in the seal until it is even with the surface of the bearing support. Then go to step  9.
    Fig 6: Installing Outer Seal Into Bearing Support Using Fork Seal Driver, Support Base Attachment, Support Base And Press
    G08070088Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install a new outer seal (A) into the bearing support (B) using the 40 mm installer attachment (C), the support base attachment (D), the support base (E), and a press. Press in the seal until it is even with the surface of the bearing support.
    Fig 7: Installing Outer Seal Into Bearing Support Using Installer Attachment, Support Base Attachment, Support Base And Press
    G08070089Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the heat shield (A).
    Fig 8: Heat Shield & Fasteners With Torque Specifications
    G08070090Courtesy of AMERICAN HONDA MOTOR CO., INC.