Camshaft Removal And Installation: Installation

Front 

1. Front Camshaft - Install
   Fig 1: Front Camshaft With Torque Specifications

   Courtesy of HONDA, U.S.A., INC.

   Courtesy of HONDA, U.S.A., INC.

   1. Apply a light coat of new engine oil to the lip of the new camshaft oil seal (A). 2. Clean and dry the camshaft oil seal housing. 3. Gently tap the new camshaft oil seal squarely into the cylinder head to the specified installed height. 4. Measure the distance between the cylinder head surface (B) and the camshaft oil seal. 5. Insert the camshaft (C) into the cylinder head, then install the camshaft thrust cover (D). Always use a new O-ring (E). Apply new engine oil to the journals and the cam lobes. 6. Clean the excess oil off the camshaft, and check that the oil seal lip is not distorted. 7. Install the dowel pin (F).

   Oil Seal Installed Height:

   0.5-1.5 mm (0.020-0.059 in)

2. Front Rocker Arm Assembly - Install

   Install the front rocker arm assembly .

3. Front Camshaft Pulley and Back Cover - Install

   Courtesy of HONDA, U.S.A., INC.

   1. Apply new engine oil to the threads of the camshaft pulley mounting bolt (A). 2. Connect the CMP sensor connector (B). 3. Install the back cover (C) and the front camshaft pulley (D).

4. Timing Belt - Install

   Install the timing belt .

5. Valve Clearance - Adjust

   Adjust the valve clearance .

6. EGR Valve Stud Bolt - Install
   Fig 2: EGR Valve Stud Bolts With Torque Specifications

   Courtesy of HONDA, U.S.A., INC.

   Install the EGR valve stud bolts (A).

7. EGR Valve - Install

   Install the EGR valve .

8. Battery - Install

   Do the battery installation procedure .

9. CKP Pattern - Clear/Learn

   Do the CKP pattern clear/CKP pattern learn procedure .

   Rear 

10. Rear Camshaft - Install
    Fig 3: Rear Camshaft With Torque Specifications

    Courtesy of HONDA, U.S.A., INC.

    Courtesy of HONDA, U.S.A., INC.

    1. Apply a light coat of new engine oil to the lip of the new camshaft oil seal (A). 2. Clean and dry the camshaft oil seal housing. 3. Gently tap the new camshaft oil seal squarely into the cylinder head to the specified installed height. 4. Measure the distance between the cylinder head surface (B) and the camshaft oil seal. 5. Insert the camshaft (C) into the cylinder head, then install the high pressure fuel pump housing (D). Always use new O-rings (E). Apply new engine oil to the journals and the cam lobes. 6. Clean the excess oil off the camshaft, and check that the oil seal lip is not distorted. 7. Install the dowel pin (F).

    Oil Seal Installed Height:

    0.5-1.5 mm (0.020-0.059 in)

11. High Pressure Fuel Pump - Install

    Install the high pressure fuel pump .

12. Rear Rocker Arm Assembly - Install

    Install the rear rocker arm assembly .

13. Rear Camshaft Pulley and Back Cover - Install
    Fig 4: Rear Camshaft Pulley and Back Cover With Torque Specifications

    Courtesy of HONDA, U.S.A., INC.

    1. Apply new engine oil to the threads of the camshaft pulley mounting bolt (A). 2. Install the back cover (B) and the rear camshaft pulley (C).

14. Timing Belt - Install

    Install the timing belt .

15. Valve Clearance - Adjust

    Adjust the valve clearance .

16. Cylinder Head Peripheral - Install
    Fig 5: Cylinder Head Peripheral With Torque Specifications

    Courtesy of HONDA, U.S.A., INC.

    1. Install the harness bracket (A) to the rear cylinder head.

    Courtesy of HONDA, U.S.A., INC.

    2. Connect the heater hoses (A).

    Fig 6: EVAP purge joint bracket With Torque Specifications

    Courtesy of HONDA, U.S.A., INC.

    3. Install the EVAP purge joint bracket.

    Courtesy of HONDA, U.S.A., INC.

    4. Install the EVAP purge joint (A) to the bracket (B). 5. Connect the EVAP purge hose (C).

17. Fuel Feed Hose - Connect

    Courtesy of HONDA, U.S.A., INC.

    Connect the fuel feed hose (A), then install the quick-connect fitting cover (B) .

18. Intake Air Duct - Install

    Courtesy of HONDA, U.S.A., INC.

    1. Install the intake air duct (A). NOTE:  When you tighten the band,refer to the throttle body removal/installation procedure  2. Connect the breather pipe (B).

19. Air Cleaner - Install

    Install the air cleaner .

20. Fuel Leak - Inspect

    Turn the vehicle to the ON mode, but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail will be pressurized. Repeat this two or three times, then check for fuel leakage.

21. Engine Coolant - Refill

    Refill the radiator with engine coolant, and bleed the air from the cooling system .

22. CKP Pattern - Clear/Learn

    Do the CKP pattern clear/CKP pattern learn procedure .