Engine Block (2.0L Engine)

Item	Measurement	Qualification	Standard or New	Service Limit
Block	Warpage of deck		0.07 mm (0.002 in) max.	-
	Bore diameter	A or I	86.010-86.020 mm (3.38621-3.38661 in)	86.070 mm (3.38858 in)
	Bore diameter	B or II	86.000-86.010 mm (3.38582-3.38621 in)	86.070 mm (3.38858 in)
	Bore taper		-	0.05 mm (0.0020 in)
	Reboring limit		-	0.25 mm (0.0098 in) max.
Piston	Skirt O.D. at 11 mm (0.43 in) from bottom of skirt	Letter A	-	85.930 mm (3.38306 in)
	Skirt O.D. at 11 mm (0.43 in) from bottom of skirt	Letter B	-	85.920 mm (3.38267 in)
	Clearance in cylinder		-	0.05 mm (0.0020 in)
Piston ring	Ring-to-groove clearance	Top	0.055-0.090 mm (0.003 in)	0.11 mm (0.004 in)
	Ring-to-groove clearance	Second	0.035-0.060 mm (0.002 in)	0.08 mm (0.003 in)
	Ring end gap	Top	0.20-0.25 mm (0.008-0.009 in)	0.25 mm (0.009 in)
		Second	0.40-0.55 mm (0.016-0.021 in)	0.55 mm (0.021 in)
		Oil	0.20-0.50 mm (0.008-0.019 in)	0.50 mm (0.019 in)

Item	Measurement	Qualification	Standard or New	Service Limit
Piston pin	O.D.		21.961-21.965 mm (0.86460-0.86476 in)	21.951 mm (0.86421 in)
Piston pin	Pin-to-piston clearance		0.002-0.010 mm (0.00008-0.00039 in)	0.020 mm (0.00079 in)
Connecting rod	Pin-to-rod clearance		0.004-0.016 mm (0.00016-0.00063 in)	0.020 mm (0.00079 in)
	Big end bore diameter		51.0 mm (2.008 in)	-
	End play		0.15-0.35 mm (0.006-0.013 in)	0.40 mm (0.015 in)
Crankshaft	Rod/main journal taper		0.005 mm (0.00020 in) max.	0.010 mm (0.00039 in)
	Rod/main journal out-of-round		0.004 mm (0.00016 in) max.	0.010 mm (0.00039 in)
	End play		0.10-0.35 mm (0.0039-0.0138 in)	0.45 mm (0.0177 in)
	Total runout		0.03 mm (0.0012 in) max.	0.03 mm (0.0012 in)
Crankshaft bearing	Main bearing-to-journal oil clearance	No. 1, 2, 4, 5 journals	0.017-0.041 mm (0.00067-0.00161 in)	0.050 mm (0.00197 in)
	Main bearing-to-journal oil clearance	No. 3 journal	0.025-0.049 mm (0.00098-0.00193 in)	0.055 mm (0.00217 in)
	Connecting rod bearing-to-journal oil clearance		0.032-0.066 mm (0.00126-0.00260 in)	-