5.2L - Engine Mechanical, Engine Code(S): BSM

• 00 - Technical Data
  • Safety Precautions
    • Safety Precautions
    • Before Opening High Pressure Fuel Injection System
      • Before Opening High Pressure Fuel Injection System
  • General Information
    • General Information
    • Clean Working Conditions
      • Clean Working Conditions
    • Contact Corrosion
      • Contact Corrosion
    • Lines, Routing and Securing
      • Lines, Routing and Securing
  • Engine Data
    • Engine Data
  • Engine Number
    • Engine Number
• 10 - Engine, Removing and Installing
  • Engine, Removing
    • Engine, Removing
  • Engine and Transmission, Separating
    • Engine and Transmission, Separating
      • Engine and Transmission, Separating
  • Engine, Securing to Engine and Transmission Holder
    • Engine, Securing to Engine and Transmission Holder
      • Engine, Securing to Engine and Transmission Holder
  • Engine, Installing
    • Engine, Installing
      • Engine, Installing
• 13 - Engine - Crankshaft, Cylinder Block
  • Servicing, Belt Pulley Side
    • Servicing, Belt Pulley Side
    • Ribbed Belt Drive, Component Overview
      • Ribbed Belt Drive, Component Overview
    • Ribbed Belt, Removing and Installing
      • Ribbed Belt, Removing and Installing
    • Vibration Damper, Removing and Installing
      • Vibration Damper, Removing and Installing
    • Crankshaft Seal, Belt Pulley Side, Replacing
      • Crankshaft Seal, Belt Pulley Side, Replacing
  • Servicing, Timing Chain Side
    • Servicing, Timing Chain Side
    • Drive Plate, Component Overview
      • Drive Plate, Component Overview
    • Drive Plate, Removing and Installing
      • Drive Plate, Removing and Installing
    • Crankshaft Seal, Timing Chain Side, Replacing
      • Crankshaft Seal, Timing Chain Side, Replacing
    • Timing Chain Covers, Component Overview
      • Timing Chain Covers, Component Overview
    • Left and Right Timing Chain Covers, Removing and Installing
      • Left and Right Timing Chain Covers, Removing and Installing
    • Lower Timing Chain Cover, Removing and Installing
      • Lower Timing Chain Cover, Removing and Installing
    • Camshaft Timing Chain, Component Overview
      • Camshaft Timing Chain, Component Overview
        • Left camshaft timing chain
        • Right camshaft timing chain
      • Location of mounting pins for camshaft timing chain drive sprocket
    • Camshaft Timing Chain, Removing from Camshaft
      • Camshaft Timing Chain, Removing from Camshaft
    • Camshaft Timing Chain, Removing and Installing
      • Camshaft Timing Chain, Removing and Installing
    • Timing Mechanism Drive Chain, Component Overview
      • Timing Mechanism Drive Chain, Component Overview
      • Location of mounting pins for the camshaft timing chain drive sprocket
    • Timing Mechanism Drive Chain, Removing and Installing
      • Timing Mechanism Drive Chain, Removing and Installing
    • Power Take-Off, Oil Pump and Balancing Shaft Drive Chain, Component Overview
      • Power Take-Off, Oil Pump and Balancing Shaft Drive Chain, Component Overview
    • Power Take-Off, Oil Pump and Balancing Shaft Drive Chain, Removing and Installing
      • Power Take-Off, Oil Pump and Balancing Shaft Drive Chain, Removing and Installing
    • Power Take-Off, Component Overview
      • Power Take-Off, Component Overview
    • Power Take-Off Seals, Replacing
      • Power Take-Off Seals, Replacing
    • Spur Gear Unit, Removing and Installing
      • Spur Gear Unit, Removing and Installing
    • Balancing Shaft, Component Overview
      • Balancing Shaft, Component Overview
    • Balancing Shaft, Removing and Installing
      • Balancing Shaft, Removing and Installing
  • Crankshaft, Removing and Installing
    • Crankshaft, Removing and Installing
    • Crankshaft, Component Overview
      • Crankshaft, Component Overview
      • Baffle plate tightening plate
      • Guide frame sealant application on cylinder block
      • Installation position of alignment bushings
      • Installing guide frame
    • Main Bearing Shells, New Crankshafts, Allocating
      • Main Bearing Shells, New Crankshafts, Allocating
        • Allocation of crankshaft bearing shells for cylinder block
        • Allocation of crankshaft bearing shells for guide frame - Version I
        • Allocation of crankshaft bearing shells for guide frame - Version II
    • Main Bearing Shears, Used and Reworked Crankshafts, Allocating
      • Main Bearing Shears, Used and Reworked Crankshafts, Allocating
    • Crankshaft Dimensions
      • Crankshaft Dimensions
    • Axial Clearance, Measuring
      • Axial Clearance, Measuring
    • Radial Clearance, Measuring
      • Radial Clearance, Measuring
  • Piston and Connecting Rod, Disassembling and Assembling
    • Piston and Connecting Rod, Disassembling and Assembling
    • Piston and Connecting Rod, Component Overview
      • Piston and Connecting Rod, Component Overview
      • Piston ring end gap, measuring
      • Measuring piston ring side clearance
      • Checking piston
      • Measuring cylinder bore
      • Piston installation position
      • Mark connecting rod
      • Connecting rod, installed location
      • Oil spray jet for piston cooling
    • Piston and Cylinder Dimensions
      • Piston and Cylinder Dimensions
    • Connecting Rod, Measuring Radial Clearance
      • Connecting Rod, Measuring Radial Clearance
• 15 - Engine - Cylinder Head, Valvetrain
  • Cylinder Head, Removing and Installing
    • Cylinder Head, Removing and Installing
      • Overview
      • Cylinder Head, Removing and Installing
    • Cylinder Head, Component Overview
      • Cylinder Head, Component Overview
      • Checking cylinder head for distortion
      • Reworking dimension, cylinder head
    • Left Cylinder Head Cover, Removing and Installing
      • Left Cylinder Head Cover, Removing and Installing
    • Right Cylinder Head Cover, Removing and Installing
      • Right Cylinder Head Cover, Removing and Installing
    • Compression, Checking
      • Compression, Checking
  • Valvetrain, Servicing
    • Valvetrain, Servicing
    • Valvetrain, Component Overview
      • Valvetrain, Component Overview
      • Installed position of valve spring
      • Camshaft Guide Frame, Tightening Sequence
    • Camshafts, Checking Axial Clearance
      • Camshafts, Checking Axial Clearance
    • Camshafts, Removing and Installing
      • Camshafts, Removing and Installing
    • Valve Stem Seals, Cylinder Head Installed, Replacing
      • Valve Stem Seals, Cylinder Head Installed, Replacing
    • Valve Stem Seals, Cylinder Head Removed, Replacing
      • Valve Stem Seals, Cylinder Head Removed, Replacing
    • Hydraulic Adjusting Elements, Checking
      • Hydraulic Adjusting Elements, Checking
    • Valve Dimensions
      • Valve Dimensions
    • Valve Guides, Checking
      • Valve Guides, Checking
    • Valves, Checking
      • Valves, Checking
• 17 - Engine Lubrication
  • Lubrication System Components, Removing and Installing
    • Lubrication System Components, Removing and Installing
    • Oil Pump and Oil Pan Lower Section, Component Overview
      • Oil Pump and Oil Pan Lower Section, Component Overview
      • Oil Level Thermal Sensor G266, Removing and Installing
    • Oil Pan Lower Section, Removing and Installing
      • Oil Pan Lower Section, Removing and Installing
        • Notes
        • Removing
        • Installing
    • Oil Pump, Removing and Installing
      • Oil Pump, Removing and Installing
    • Oil Pan Upper Section, Component Overview
      • Oil Pan Upper Section, Component Overview
    • Oil Pan Upper Section, Removing and Installing
      • Oil Pan Upper Section, Removing and Installing
    • Oil Check Valve and Spray Nozzle Valve, Component Overview
      • Oil Check Valve and Spray Nozzle Valve, Component Overview
    • Oil Check Valve and Spray Nozzle Valve, Removing and Installing
      • Oil Check Valve and Spray Nozzle Valve, Removing and Installing
    • Crankcase Ventilation Hose, Removing and Installing
      • Crankcase Ventilation Hose, Removing and Installing
    • Oil Filter Housing, Component Overview
      • Oil Filter Housing, Component Overview
    • Oil Filter Housing, Removing and Installing
      • Oil Filter Housing, Removing and Installing
    • Oil Cooler, Removing and Installing
      • Oil Cooler, Removing and Installing
    • Oil Pressure Switch, Removing and Installing
      • Oil Pressure Switch, Removing and Installing
    • Oil Pressure and Oil Pressure Switch, Checking
      • Oil Pressure and Oil Pressure Switch, Checking
    • Oil Level, Checking
      • Oil Level, Checking
        • Notes
        • Range of markings on dipstick:
• 19 - Engine - Cooling System
  • Cooling System Components, Removing and Installing
    • Cooling System Components, Removing and Installing
    • Coolant Hose Connection Diagram, without Auxiliary Heater
      • Coolant Hose Connection Diagram, without Auxiliary Heater
    • Coolant Hose Connection Diagram, with Auxiliary Heater
      • Coolant Hose Connection Diagram, with Auxiliary Heater
    • Coolant Hose Connection Diagram, with Hot Climate Configuration without Parking Heater
      • Coolant Hose Connection Diagram, with Hot Climate Configuration without Parking Heater
    • Coolant Hose Connection Diagram, with Hot Climate Configuration with Parking Heater
      • Coolant Hose Connection Diagram, with Hot Climate Configuration with Parking Heater
    • Cooling System, Draining and Filling
      • Cooling System, Draining and Filling
    • Coolant Pump and Regulator, Component Overview
      • Coolant Pump and Regulator, Component Overview
    • Coolant Pump, Removing and Installing
      • Coolant Pump, Removing and Installing
    • Thermostat Housing, Removing and Installing
      • Thermostat Housing, Removing and Installing
    • Thermostat Opening Data
      • Thermostat Opening Data
    • Engine Coolant Temperature Sensor, Removing and Installing
      • Engine Coolant Temperature Sensor, Removing and Installing
    • After-Run Coolant Pump, Removing and Installing
      • After-Run Coolant Pump, Removing and Installing
    • Coolant Pipes, Component Overview
      • Coolant Pipes, Component Overview
    • Lower Front Coolant Line, Removing and Installing
      • Lower Front Coolant Line, Removing and Installing
    • Front Coolant Line, Removing and Installing
      • Front Coolant Line, Removing and Installing
    • Left Coolant Pipe, Removing and Installing
      • Left Coolant Pipe, Removing and Installing
    • Lower Left Coolant Pipe, Removing and Installing
      • Lower Left Coolant Pipe, Removing and Installing
    • Right Coolant Pipe, Removing and Installing
      • Right Coolant Pipe, Removing and Installing
    • Rear Coolant Pipe, Removing and Installing
      • Rear Coolant Pipe, Removing and Installing
    • Radiator and Coolant Fan, Component Overview
      • Radiator and Coolant Fan, Component Overview
    • Radiator, Removing and Installing
      • Radiator, Removing and Installing
    • Left Auxiliary Cooler, Removing and Installing
      • Left Auxiliary Cooler, Removing and Installing
    • Right Auxiliary Cooler, Removing and Installing
      • Right Auxiliary Cooler, Removing and Installing
    • Cooling System, Checking for Coolant Leaks
      • Cooling System, Checking for Coolant Leaks
        • Notes
        • Pressure relief valve in cap, checking
    • Fan Shroud, Removing and Installing
      • Fan Shroud, Removing and Installing
    • Coolant Fan, Removing and Installing
      • Coolant Fan, Removing and Installing
• 26 - Exhaust System, Emission Controls
  • Exhaust System, Removing and Installing
    • Exhaust System, Removing and Installing
    • Exhaust System, Component Overview
      • Exhaust System, Component Overview
        • Front exhaust system
        • Exhaust system, rear
        • Individual components of mounting
      • Installed position of front double clamps
      • Installed position of rear double clamps
    • Center and Rear Mufflers, Separating
      • Center and Rear Mufflers, Separating
    • Left Exhaust System Tract, Removing and Installing
      • Left Exhaust System Tract, Removing and Installing
    • Right Exhaust System Tract, Removing and Installing
      • Right Exhaust System Tract, Removing and Installing
    • Left Y-Pipe, Removing and Installing
      • Left Y-Pipe, Removing and Installing
    • Right Y-Pipe, Removing and Installing
      • Right Y-Pipe, Removing and Installing
    • Left Front Muffler, Removing and Installing
      • Left Front Muffler, Removing and Installing
    • Right Front Muffler, Removing and Installing
      • Right Front Muffler, Removing and Installing
    • Exhaust System, Installing
      • Exhaust System, Installing
  • Secondary Air Injection, Servicing
    • Secondary Air Injection, Servicing
    • Secondary Air Injection, Component Overview
      • Secondary Air Injection, Component Overview
      • Secondary Air Injection (AIR) Pump Relay J299 and Secondary Air Injection (AIR) Pump Fuse S130 installation location
    • Secondary Air Injection Combination Valves, Checking
      • Secondary Air Injection Combination Valves, Checking
    • Secondary Air Injection Combination Valves, Removing and Installing
      • Secondary Air Injection Combination Valves, Removing and Installing
    • Secondary Air Injection Pump, Removing and Installing
      • Secondary Air Injection Pump, Removing and Installing
  • Exhaust Flaps
    • Exhaust Flaps
      • Exhaust Flap Vacuum Diaphragm, Checking