Specifications Index
SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT R134A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front | Hex bolt: 200 Nm + 180° turn Twelve point bolt: 70 Nm + 90° turn |
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| Rear | 200 Nm + 180° turn | ||
| Battery | N/A | ||
| Brakes | |||
| Bleeding Sequence | BRAKE SYSTEM BLEEDING BRAKE SYSTEM, BLEEDING WITH BRAKE FILLER/BLEEDER UNIT VAS 5234 OR BRAKE FILLER/BLEEDER UNIT SUCTION ADAPTER V.A.G 1869/4 BRAKE SYSTEM, BLEEDING WITHOUT BRAKE FILLER AND BLEEDER TOOL |
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| Disc Brakes | TECHNICAL DATA | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS
Mechanical Components FASTENER TIGHTENING SPECIFICATIONS Hydraulic Components |
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| Charging | |||
| Generator | NA | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment & Belt Routing | ROUTING FOR BOTH RIBBED BELTS | ||
| Engine Cooling | |||
| General Service Specifications | |||
| 2.0L | COOLING SYSTEM, DRAINING AND FILLING
for BPY Engines COOLANT, DRAINING AND FILLING for CCTA & CETA Engines COOLING SYSTEM, DRAINING AND FILLING for CDMA Engines |
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| 2.5L | COOLANT, DRAINING AND FILLING | ||
| 3.2L | COOLING SYSTEM, DRAINING AND FILLING | ||
| Radiator Cap Pressure | 1.4-1.6 Bar | ||
| Thermostat R & I | |||
| 2.0L | COOLANT DISTRIBUTION HOUSING WITH MAP CONTROLLED ENGINE COOLING THERMOSTAT
for BPY Engines COOLANT THERMOSTAT for CCTA & CETA Engines COOLANT THERMOSTAT WITH HOUSING for CDMA Engines |
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| 2.5L | COOLANT THERMOSTAT WITH HOUSING | ||
| 3.2L | COOLANT THERMOSTAT HOUSING | ||
| Water Pump R & I | |||
| 2.0L | COOLANT PUMP
for BPY Engines COOLANT PUMP for CCTA & CETA Engines COOLANT PUMP for CDMA Engines |
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| 2.5L | COOLANT THERMOSTAT WITH HOUSING | ||
| 3.2L | COOLANT THERMOSTAT HOUSING | ||
| Engine Mechanical | |||
| 2.0L | |||
| Compression | COMPRESSION, CHECKING
for BPY engines COMPRESSION, CHECKING for CCTA & CETA engines COMPRESSION, CHECKING for CDMA Engines |
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| Oil Pressure | BPY At 2000 RPM and an oil temperature of 80 °C (176 °F), the oil pressure should be between 2.7 bar and 4.5 bar CCTA & CETA Oil pressure at idle: 1.2 to 2.1 bar. Oil pressure at 2000 RPM: 1.6 to 2.1 bar positive pressure. Oil pressure at 3700 RPM: 3.0 to 4.0 bar positive pressure. CDMA Oil pressure at idle at least 1.2 bar. Oil pressure at 2000 RPM at least 2.7 bar. |
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| Overhaul | 10 ENGINE ASSEMBLY
for BPY engines 10 ENGINE ASSEMBLY for CDMA engines ENGINE ASSEMBLY for CETA & CCTA engines |
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| Torque | FASTENER TIGHTENING SPECIFICATIONS
for BPY engines FASTENER TIGHTENING SPECIFICATIONS for CDMA engines FASTENER TIGHTENING SPECIFICATIONS for CETA & CCTA engines |
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| 2.5L | |||
| Compression | COMPRESSION, CHECKING | ||
| Oil Pressure | Oil pressure at idle at least 1.0 bar. Oil pressure at 2000 RPM at least 2.5 bar. |
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| Overhaul | 10 ENGINE ASSEMBLY | ||
| Torque | SPECIFICATIONS | ||
| 3.2L | |||
| Compression | COMPRESSION, CHECKING | ||
| Oil Pressure | Oil pressure at 1500 RPM: min. 1.7 bar Oil pressure at 2000 RPM: min. 2.5 bar |
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| Overhaul | 10 ENGINE ASSEMBLY | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. | ||
| Engine Oil Pan Drain Plug | 30 Nm | ||
| Flywheel/Flex Plate Torque | 60 Nm + 90° | ||
| Fuel System | |||
| Pressure Specification | |||
| 2.0L | BPY Aprrox. 49 Bar at idle. Aprrox. 120 Bar under certain operating conditions. CDMA High pressure section (maximum approximately 150 bar) and a low pressure system (approximately 7 bar) CCTA & CETA High pressure section (maximum approximately 150 bar) and a low pressure system (approximately 7 bar) |
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| 2.5L | High-pressure section (maximum approximately 140 bar) and a low-pressure section (approximately 7 bar) | ||
| 3.2L | Approx: 4.0 Bar | ||
| Fuel Pressure Test Procedure | |||
| 2.0L | FUEL PRESSURE SENSOR -G247-, CHECKING
for BPY Engine FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING for CDMA Engine FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING for CCTA & CETA Engines |
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| 2.5L | FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING | ||
| 3.2L | FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING | ||
| Ignition | |||
| Firing Order & Cylinder Identification | |||
| 2.0L | 1-3-4-2 | ||
| 2.5L | 1-2-4-5-3 | ||
| 3.2L | 1-5-3-6-4-2 | ||
| Ignition Wires (Resistance) | Coil-On-Plug | ||
| Ignition Wires (Routing) | Coil-On-Plug | ||
| Spark Plug | |||
| 2.0L | BPY & CDMA TEST DATA CCTA & CETA TEST DATA |
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| 2.5L | TEST DATA | ||
| 3.2L | TEST DATA | ||
| Starting | |||
| Starter | STARTER | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFIED VALUES | ||
| Torque | N/A | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 120 Nm | ||