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Connector Release Tools (04 19 06)

Publication date: 2006-08-24
Reference number: 04 19 06

CONNECTOR RELEASE TOOLS

CONNECTOR RELEASE TOOLS

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI B 04 19 06, Date of Issue:  August 24, 2006
BMW: All
GROUP: Tools and Equipment

SUBJECT

Connector Release Tools

SITUATION

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

"JPT" Connector Release Tool

Order PN 83 30 0 495 578

Cartool PN 610 325

Fig 1: "JPT" Connector Release Tool
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Insert special tool 610 325 into the relevant housing release slots and depress the locks. Pull the contact from the housing.

Fig 2: Inserting Tool Into JPT Connector Housing
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"MQS" Connector Release Tool

Order PN 83 30 0 495 676

Cartool PN 610 326

Fig 3: "MQS" Connector Release Tool
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Used to release and remove the "micro standard" and "MQS" connectors.

Fig 4: Removing "Micro Standard" And "MQS" Connectors
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Insertion Tool

Order PN 83 30 0 495 677

Cartool PN 610 327

Used to insert 0.64 to 1.2 mm contacts with sealing ring.

Fig 5: Insertion Tool For 0.64 To 1.2 mm Contacts
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Insertion Tool

Order PN 83 30 0 495 678

Cartool PN 610 328

Used to insert 2.8 to 4.8 mm contacts with sealing ring.

Fig 6: Insertion Tool For 2.8 To 4.8 mm Contacts
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The tip of the insertion tool is shaped to prevent damage to the seal. Place the wire (1) into the tool (2) and insert seal (3) into the connector housing.

Never press the seal into the connector with a sharp tool. Damaged seals must not be used.

Fig 7: Shaped Tip Of Insertion Tool
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"SLK" Connector Release Tool

Order PN 83 30 0 495 680

Cartool PN 610 331

Fig 8: "SLK" Connector Release Tool
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Used to remove 5.8 mm SLK contacts. Insert the tool into the housing (1) and release the contact.

Fig 9: Inserting Tool Into SLK Connector Housing
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SECONDARY LOCK RELEASE

Below are 2 examples of removing a connectors secondary lock using tool 610 324. This tool was sent to all centers via the Automatic Tool Shipment Program with kit 83 30 0 495 382 (610 300). Refer to SI B04 08 06 . Refer to the attached for examples of connector release tool applications.

Fig 10: Removing JPT Connectors Secondary Lock
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Fig 11: Removing MQS Connectors Secondary Lock
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ATTACHMENTS

Fig 12: Connector Applications For Pin Removal Tools (Page 1)
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Fig 13: Connector Applications For Pin Removal Tools (Page 2)
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Fig 14: Connector Applications For Pin Removal Tools (Page 3)
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