FixVault

41 00... Opening Adhesive Bonds

  1. Opening spot-weld bonds
    • Set punch mark in center of weld spot. Set 8 mm dia. weld spot drill bit on punch mark and drill through top metal sheet.

      Or open weld spot with Vario Drill spot welding cutter.

      NOTE: Because the weld spots may have surface-hardened, grind them if necessary with an angle grinder and paper grinding disk.
    • Heat connecting flange with a hot air blower.
      CAUTION: Extract vapors and gases.
    • Release connection flange with chisel.
    • Grind off residual adhesive from connecting flange.
      CAUTION: Wear a grinding dust mask.
  2. Opening adhesive bonds on aluminum parts 
    • Remove punch rivets or blind rivets, see 41 00... Riveting aluminum parts .
    • Roughly cut out damaged component. The component can be peeled with the aid of pliers. If necessary, heat bonding flange with hot air blower.
    • CAUTION: Heat only the damaged component with a hot air blower.
      Extract vapors and gases.
    • Grind off residual adhesive from connecting flange.
      CAUTION: Wear a grinding dust mask.
    • If engine carrier part replacement on the GRAV is carried out repeatedly, cut the damaged part at the existing cutting line. Heat bonding flanges with a hot air blower. Peel off remnants of expander elements with pliers.
  3. Opening adhesive bonds on carbon-fibre-reinforced plastic parts

    Procedure is described in detailed in the relevant repair instructions.