Engine - Repair - E92/93

• Engine general
  • 00 Danger of poisoning if oil is ingested/absorbed through the skin
  • 00 Risk of injury if oil comes into contact with eyes and skin
  • 00 Safety instructions for handling oil
  • 11 00 ... Overview of consumables (Electronic Parts Catalogue - EPC)
  • 11 00 ... Service - engine oil (S65)
  • 11 00 039 Checking compression of all cylinders (S65)
  • 11 00 050 Removing and installing engine (S65)
  • 11 00 091 Installing replacement engine (S65)
  • 11 00 670 Securing engine in installation position (S65)
  • Engine identification
  • Mounting engine on assembly stand (S65)
• Cylinder head with cover
  • 11 12 005 Removing and installing/sealing left cylinder head cover (S65)
  • 11 12 006 Removing and installing/sealing right cylinder head cover (S65)
  • 11 12 105 Removing and installing left cylinder head (S65)
  • 11 12 106 Removing and installing right cylinder head (S65)
  • 11 12 112 Replacing both cylinder head gaskets (S65)
  • 11 12 729 Checking cylinder head for watertightness (S65)
• Oil sump
  • 11 13 000 Removing and installing or replacing oil sump (S65)
• Housing cover
  • 11 14 005 Replacing front crankshaft seal (S65)
  • 11 14 151 Replacing crankshaft seal (S65)
• Crankshaft with bearing
  • 11 21 500 Replacing crankshaft (S65)
  • 11 21 531 Replacing all crankshaft main bearings (S65)
  • 11 21 571 Replacing grooved ball bearings in crankshaft (S65)
• Flywheel
  • 11 22 500 Removing and installing/replacing flywheel (S65)
  • 11 22 513 Replacing roller bearing for dual-mass flywheel
• Vibration damper
  • 11 23 010 Removing and installing/replacing vibration damper (S65)
• Connecting rod with bearings
  • 11 24 571 Replacing all connecting rod bearings (S65)
• Piston with rings
  • 11 25 530 Removing and installing/replacing all pistons (S65)
  • 11 25 671 Replacing piston rings on all pistons (S65)
• V-ribbed belt with tensioner
  • 11 28 010 Replacing alternator drive belt (S65)
  • 11 28 020 Replacing tensioning device for alternator drive belt (S65)
  • 11 28 050 Replacing A/C compressor drive belt (S65)
  • 11 28 060 Removing and installing/replacing belt tensioner for A/C compressor (S65)
• Camshaft
  • 11 31 032 Removing and installing or replacing left inlet camshafts (S65)
  • 11 31 034 Removing and installing/replacing right inlet camshaft (S65)
  • 11 31 036 Removing and installing/replacing left exhaust camshaft (S65)
  • 11 31 038 Removing and installing/replacing right exhaust camshaft (S65)
  • 11 31 051 Replacing both timing chains (S65)
  • 11 31 072 Checking camshaft timing (S65)
  • 11 31 094 Removing and installing/replacing left hydraulic chain tensioner (S65)
  • 11 31 095 Removing and installing/replacing right hydraulic chain tensioner (S65)
  • 11 31 575 Adjusting camshaft timing (S65)
• Rocker arm with bearing
  • 11 33 062 Removing and installing/replacing all HVCA (hydraulic valve clearance adjustment) elements (S65)
• Valves with springs
  • 11 34 552 Removing and installing/replacing all valves (S65)
  • 11 34 560 Replacing all valve stem seals (S65)
  • 11 34 715 Replacing all valve springs (S65)
• Variable camshaft timing
  • 11 36 142 Removing and installing/replacing left inlet VANOS gear (S65)
  • 11 36 144 Removing and installing/replacing left exhaust VANOS gear (S65)
  • 11 36 148 Removing and installing/replacing right inlet VANOS gear (S65)
  • 11 36 150 Removing and installing/replacing right exhaust VANOS gear (S65)
  • 11 36 715 Removing and installing/replacing solenoid valves on left VANOS adjustment unit (S65)
  • 11 36 720 Removing and installing/replacing solenoid valves on right VANOS adjustment unit (S65)
• Oil pump with filter
  • 11 41 000 Removing and installing/replacing oil pump (S65)
  • 11 41 050 Removing and installing/replacing oil suction pump (S65)
• Oil filter and lines
  • 11 42 020 Removing and installing, sealing/replacing main flow oil filter (S65)
  • 11 42 080 Removing and installing/replacing oil pressure hose - feed - (S65)
  • 11 42 085 Removing and installing/replacing oil pressure hose - return - (S65)
• Water pump with drive
  • 11 51 000 Removing and installing/replacing water pump (S65)
• Thermostat and connector
  • 11 53 000 Removing and installing/replacing coolant thermostat (S65)
• Intake manifold
  • 11 61 050 Removing and installing air intake manifold (S65)
• Air pump lines
  • 11 72 000 Removing and installing/replacing secondary-air pump (S65)
  • 11 72 060 Removing and installing/replacing both secondary-air valves (S65)
• Emission control oxygen sensor
  • 11 78 530 Replacing left lambda oxygen control sensor (S65)
  • 11 78 533 Replacing right oxygen control sensor (S85)
  • 11 78 540 Replacing left monitor sensor (S65)
  • 11 78 543 Replacing right lambda oxygen monitor sensor (S65)