Engine - Repair (M57)

• 1100 Engine, General
  • 11 00 039 Checking compression of all cylinders (M57T2)
  • 11 00 039 Checking compression of all cylinders (M57T2-SCR)
  • 00 Danger of poisoning if oil is ingested/absorbed through the skin
    • Notes
    • Protective measures/rules of conduct
    • First aid measures
  • Engine identification
  • 11 00... Engine oil service (M57T2)
    • Notes
    • Recycling
    • Installation
      • Replace oil filter element (1)
      • Replace sealing ring
      • Replace sealing rings
  • Mounting engine on assembly stand (M57T2)
  • 61 00... Notes on handling the high pressure cleaner
  • 11 00... Overview of consumables (Electronic Parts Catalogue)
    • 1.0 Sealing compound for injection
    • 2.0 Sealing compound for application
    • 3.0 Cleaning agent
    • 4.0 Lubricant for application
    • 5.0 Lubricants to loosen locked screw connections
    • 6.0 Leak search Spray
  • 11 00 050 Removing and installing engine (SCR) M57T2
    • Notes
    • Recycling
  • 11 00 050 Removing and installing engine (M57T2)
    • Notes
    • Recycling
  • 00 Risk of injury if oil comes into contact with eyes and skin
    • Notes
    • Protective measures/rules of conduct
    • First aid measures
  • 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
    • Notes
    • Observe safety precautions when working on MSA vehicles
    • MSA function is deactivated by
    • When working with diagnosis tools
  • 00 Safety instructions for handling oil
    • Notes
    • Recycling
    • Measures if oil is unintentionally released
  • 11 00 670 Securing engine in installation position (M57T2)
    • Notes
    • Observe following instructions relating to special tool
    • Modification
• 1112 Cylinder Head And Cylinder Head Cover
  • 11 12 729 Check cylinder head for watertightness (M57T2)
  • 11 12 595 Checking a valve guide for wear (M57T2)
  • 11 12 595 Checking a valve guide for wear (M57T2-SCR)
  • 11 12 595 Checking a valve guide for wear (M57TU)
  • 11 12 504 Disassembling and assembling cylinder head (M57T2)
  • 11 12 504 Disassembling and assembling the cylinder head (M57T2-SCR)
  • 11 12 000 Removing and installing/sealing cylinder head cover (M57T2)
  • 11 12 100 Removing and installing cylinder head (M57T2)
  • 11 12 100 Removing and installing the cylinder head (M57T2-SCR)
  • 11 12 000 Removing and installing, sealing/replacing cylinder head cover (M57TU)
  • 11 12 000 Removing and installing/sealing cylinder head cover (M57T2-SCR)
  • 11 12 101 Replacing cylinder head gasket (M57T2)
  • 11 12 101 Replacing the cylinder head gasket (M57T2-SCR)
• 1113 Oil Sump
  • 11 13 000 Removing and installing, sealing or replacing oil sump (M57T2)
    • Notes
    • Installation
      • Overview
      • Replace sealing ring
      • Replace all seals
  • 11 13 000 Removing and installing, sealing or replacing the oil sump (M57T2-SCR)
  • 11 43 000 Removing and installing/sealing oil dipstick guide tube (M57T2)
    • Notes
    • Installation
      • Replace sealing ring
• 1114 Housing Cover
  • 11 14 110 Removing and installing, sealing or replacing front gear case cover (M57T2-SCR)
  • 11 14 110 Removing and installing, sealing/replacing front timing case cover (M57T2)
    • Notes
    • Installation
  • 11 14 141 Replacing front crankshaft seal (M57T2)
  • 11 14 151 Replacing rear crankshaft seal (M57T2)
  • 11 14 141 Replacing the front crankshaft seal (M57T2-SCR)
  • 11 14 151 Replacing the rear crankshaft seal (M57T2-SCR)
  • 11 21 531 Replace all crankshaft main bearing shells (M57T2-SCR)
  • 11 21 531 Replacing all main crankshaft bearing shells (M57T2)
  • 11 21 500 Replacing crankshaft (M57T2)
• 1122 Flywheel
  • 11 22 000 Removing and installing/replacing flywheel (automatic M57T2)
  • 11 22 000 Removing and installing or replacing the flywheel (automatic M57T2-SCR)
• 1123 Vibration Damper
  • 11 23 010 Removing and installing/renewing vibration damper (M57T2-SCR)
  • 11 23 010 Removing and installing/replacing vibration damper (M57T2)
• 1124 Connecting Rod With Bearing
  • 11 24 571 Replace all connecting rod bearings (M57T2-SCR)
  • 11 24 571 Replacing all conrod bearings (M57T2)
• 1125 Piston With Rings And Pin
  • 11 25 530 Removing and installing or replacing all pistons (M57T2-SCR)
  • 11 25 530 Removing and installing/replacing all pistons (M57T2)
  • 11 25 671 Replacing piston rings on all pistons (M57T2)
  • 11 25 671 Replacing piston rings on all pistons (M57T2-SCR)
• 1128 V-Ribbed Belt With Tension Deflector
  • 11 28 010 Removing and installing/replacing drive belt for alternator (M57T2)
  • 11 28 010 Removing and installing or replacing drive belt for alternator (M57T2-SCR)
  • 11 28 050 Removing and installing/replacing drive belt (elastobelt) for power steering pump (M57TU2)
  • 11 28 050 Removing and installing/replacing drive belt (elastobelt) for A/C compressor (M57TU/M57T2)
  • 11 28 050 Removing and installing/replacing the drive belt (elastobelt) for the air conditioning compressor (M57T2-SCR)
  • 11 28 020 Replacing tensioning device for alternator drive belt (M57T2)
  • 11 28 020 Replacing tensioning device for alternator drive belt (M57T2-SCR)
• 1131 Camshaft
  • 11 31 505 Adjusting timing (M57T2-SCR)
  • 11 31 505 Adjusting valve timing (M57T2)
  • 11 31 005 Checking camshaft timing (M57T2)
  • 11 31 005 Checking the camshaft timing (M57T2-SCR)
  • 11 31 025 Removing and installing/replacing exhaust camshaft (M57T2)
  • 11 31 091 Removing and installing/replacing hydraulic chain tensioner (M57T2)
  • 11 31 025 Removing and installing/replacing inlet camshaft (M57T2)
  • 11 31 025 Removing and installing or replacing the exhaust camshaft (M57T2-SCR)
  • 11 31 091 Removing and installing or replacing the hydraulic chain tensioner (M57T2-SCR)
  • 11 31 025 Removing and installing or replacing the intake camshaft (M57T2-SCR)
  • 11 14 110 Removing and installing, sealing or replacing front gear case cover (M57T2-SCR)
  • 11 14 110 Removing and installing, sealing/replacing front timing case cover (M57T2)
  • 11 31 052 Replacing both timing chains (M57T2)
  • 11 31 052 Replacing both timing chains (M57T2-SCR)
  • 11 31 001 Replacing camshafts (M57T2)
  • 11 31 001 Replacing camshafts (M57T2- SCR)
• 1134 Valves With Springs
  • 11 34 715 Replace all valve springs (M57T2- SCR)
  • 11 34 715 Replacing all valve springs (M57T2)
  • 11 34 560 Replace all valve stem seals (M57T2-SCR)
  • 11 34 560 Replacing all valve stem seals (M57T2)
• 1140 Oil Supply
  • 11 40 000 Checking engine oil pressure (M57T2)
  • 11 40 000 Checking oil pressure (M57T2- SCR)
• 1141 Oil Pump With Filter And Drive
  • 11 41 000 Removing and installing or replacing oil pump (M57T2)
  • 11 41 000 Removing and installing or replacing the oil pump (M57T2-SCR)
  • 11 66 000 Removing and installing or replacing vacuum/oil pump (N47 D20 O1)
• 1142 Oil Filter And Lines
  • 11 42 020 Completely removing and installing, sealing or replacing the full-flow oil filter (M57T2-SCR)
  • 11 42 020 Removing and installing/sealing or replacing main flow oil filter (M57T2)
  • 11 44 000 Removing and installing, sealing or replacing oil/water heat exchanger (M57T2)
  • 11 44 000 Removing and installing, sealing or replacing oil-to-water heat exchanger (M57T2-SCR)
• 1143 Oil Filling, Dipstick
  • 11 43 000 Removing and installing/sealing oil dipstick guide tube (M57T2)
• 1144 Oil Cooler
  • 11 44 000 Removing and installing, sealing or replacing oil/water heat exchanger (M57T2)
  • 11 44 000 Removing and installing, sealing or replacing oil-to-water heat exchanger (M57T2-SCR)
  • 11 71 025 Removing and installing/replacing throttle valve (M57T2)
• 1151 Water Pump With Drive
  • 11 51 000 Removing and installing or replacing water pump (M47TU/M47TU2/M57TU/M57T2)
  • 11 51 000 Removing and installing/renewing coolant pump (M57T2-SCR)
  • 11 51 000 Removing and installing/replacing coolant pump (M57T2)
• 1152 Fan
  • 11 52 020 Removing and installing/replacing fan clutch (M57T2)
• 1153 Thermostat And Connections
  • 11 53 000 Removing and installing/replacing coolant thermostat (M57T2)
  • 11 53 000 Removing and installing or replacing the coolant thermostat (M57T2-SCR)
• 1161 Intake Manifold
  • 11 61 350 Removing and installing/replacing left pressure pipe (charge air hose) (M57T2)
  • 11 61 360 Removing and installing/replacing right pressure pipe (charge air hose) (M57T2)
  • 11 61 050 Removing and installing air intake plenum (M57T2)
  • 11 61 050 Removing and installing intake plenum (M57T2-SCR)
  • 11 61 350 Removing and installing/replacing left pressure pipe (charge air hose (M57T2-SCR)
  • 11 61 350 Removing and installing/replacing left pressure pipe (charge air hose) (M57TU)
  • 11 61 360 Removing and installing/replacing pressure pipe, exhaust turbocharger to charge air cooler (M57T2-SCR)
  • 11 61 360 Removing and installing/replacing right pressure pipe (charge air hose)
• 1165 Supercharger With Control
  • 11 65 040 Remove and install/replace high pressure exhaust turbocharger (small exhaust turbocharger) (M57T2-SCR)
  • 11 65 020 Removing and installing/replacing exhaust turbocharger (M57T2)
  • 11 65 045 Removing and installing/replacing low-pressure exhaust turbocharger (M57T2-SCR)
  • 11 65 045 Removing and installing/replacing low-pressure turbocharger (large turbocharger)
  • 11 65 040 Removing and installing or replacing high-pressure exhaust turbocharger (small turbocharger)
  • 11 65 075 Removing and installing/replacing vacuum control unit for turbine control flap (M57T2 TOP)
  • 11 12 000 Removing and installing/sealing cylinder head cover (M57T2-SCR)
• 1166 Vacuum Pump
  • 11 66 000 Removing and installing or replacing vacuum pump (M47TU/M47T2/M57TU/M57T2)
  • 11 66 000 Removing and installing or replacing vacuum pump (M57T2)
  • 11 66 000 Removing and installing or replacing vacuum pump (M57T2-SCR)
  • 11 66 000 Removing and installing or replacing vacuum/oil pump (N47 D20 O1)
• 1171 Exhaust Gas RECIRCULATION
  • 11 71 101 Removing and installing or replacing low-pressure exhaust gas recirculation radiator (M57T2-SCR)
  • 11 71 100 Removing and installing or replacing the exhaust-gas recirculation cooler (M57T2-SCR)
  • 11 71 501 Removing and installing/replacing exhaust gas recirculation valve (M57T2)
  • 11 71 100 Removing and installing/replacing exhaust-gas recirculation cooler (M57T2)
  • 11 71 025 Removing and installing/replacing throttle valve (M57T2)
• 1178 Emission Control, Oxygen Sensor
  • 13 62 651 Replacing control sensor (M57T2)
  • 13 62 534 Replacing diesel particulate filter temperature sensor (M57T2)
  • 13 62 533 Replacing primary catalytic converter temperature sensor (M57T2)