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Mechanical Tools (04 07 09)

Publication date: 2009-03-16
Reference number: 04 07 09

MECHANICAL TOOLS

MECHANICAL TOOLS

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI B 04 07 09, Date of Issue:  March 16, 2009
BMW: F01, F02
GROUP: Tools and Equipment

SUBJECT

Mechanical Tools 

SITUATION

Distribution of the following tool will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC. All prices in this bulletin are introductory prices, and are only valid during the Automatic Tool Shipment.

Pin Spanner

Order P/N 83 30 0 496 321

Cartool P/N 161 190

Fig 1: Pin Spanner
G06237929

This tool is used for opening the lid on the fill level sensor/fuel tank pump. Refer to Repair Manual section 16 14 200.

Fig 2: Opening Lid On Fill Level Sensor/Fuel Tank Pump
G06237930
  1. Insert Special Tool 161 190
  2. Locking ring
  3. Reversible ratchet head, A1/2 inch

Adapter Ring

Order P/N 83 30 0 496 482

Cartool P/N 242 410

Fig 3: Adapter Ring
G06237931

This tool is used in conjunction with 242 370 (B04 06 02 ) for fitting the sealing ring on the output shaft. Refer to Repair Manual section 24 13 013.

Fig 4: Fitting Sealing Ring On Output Shaft
G06237932
  1. Radial shaft seal

Wrench WAF41

Order P/N 83 30 0 496 483

Cartool P/N 323 220

Fig 5: Wrench WAF41
G06237933

This tool is used in conjunction with a torque wrench for loosening and tightening the track rod on the steering box. Refer to Repair Manual section 32 21 231.

Fig 6: Tightening Track Rod On Steering Box
G06237934

Socket Wrench WAF18

Order P/N 83 30 0 496 514

Cartool P/N 330 040

Fig 7: Socket Wrench WAF18
G06237935
  1. 330 041 (83 30 0 496 515) Socket wrench WAF18
  2. 330 042 (83 30 0 496 516) Socket wrench for hexagon socket WAF6

This tool is used in conjunction with a torque wrench for loosening and tightening the screws on the strut mounts. Refer to Repair Manual section 33 52 131.

Fig 8: Tightening Screws On Strut Mounts
G06237936

Holding Tool z37

Order P/N 83 30 0 495 595

Cartool P/N 335 090

Fig 9: Holding Tool z37
G06237937

This tool is used in conjunction with 335 070 for counter-holding the rear axle transmission input shaft when loosening and tightening the flange nut. Refer to Repair Manual section 33 11 021.

335 050 - B04 24 06

335 070 - B04 24 06

Fig 10: Tightening Flange Nut
G06237938

Assembly Aid

Order P/N 83 30 0 496 529

Cartool P/N 513 320

Fig 11: Assembly Aid
G06237939

This tool is used for correctly fitting the upper sealing rubber on the windscreen. Refer to Repair Manual section 51 31 021.

Fig 12: Fitting Upper Sealing Rubber On Windscreen
G06237940

Fixture

Order P/N 83 30 0 496 389

Cartool P/N 330 000

Fig 13: Fixture
G06237941
  1. 330 001 (83 30 0 496 397) Formed plate (for removing rubber bearing)
  2. 330 002 (83 30 0 496 398) Formed plate (for fitting rubber bearing)

This tool is used in conjunction with 330 010, 330 050, and 334 140 for removing and fitting the rubber bearings on the rear axle sub frame mounts. Refer to Repair Manual section 33 33 111.

Fig 14: Removing/Fitting Rubber Bearing On Rear Axle Sub Frame Mount
G06237942

Spindle with Nut

Order P/N 83 30 0 496 522

Cartool P/N 330 050

Fig 15: Spindle With Nut
G06237943
  1. 330 051 (83 30 0 496 523) Spindle M18x1.5/length 365 mm
  2. 330 052 (83 30 0 496 524) Nut M18x1.5 with thrust bearing

This tool is used in conjunction with 330 000 for removing and fitting the rubber bearings on the rear axle sub frame mount. Refer to Repair Manual section 33 33 111.

Fig 16: Removing/Fitting Rubber Bearing On Rear Axle Sub Frame Mount
G06237944

Thrust piece (2 pieces)

Order P/N 83 30 0 496 390

Cartool P/N 330 010

Fig 17: Thrust Piece And Countersink Screws
G06237945
  1. 330 011 (83 30 0 496 402) Thrust piece
  2. 330 012 (83 30 0 496 403) Countersink screws M6x20

This tool is used in conjunction with 334 140 for removing and fitting the rubber bearings on the rear axle sub frame mounts. Refer to Repair Manual section 33 33 111.

Fig 18: Thrust Piece On Tool P/N 334 140
G06237946

Fixture

Order P/N 83 30 0 496 494

Cartool P/N 330 020

Fig 19: Fixture - Shim, Guide Bush, Form Plate And Thrust Piece
G06237947
  1. 330 021 (83 30 0 496 500) Shim
  2. 330 022 (83 30 0 496 501) Bush
  3. 330 023 (83 30 0 496 502) Form plate
  4. 330 024 (83 30 0 496 503) Shim
  5. 330 025 (83 30 0 496 504) Guide bush
  6. 330 026 (83 30 0 496 505) Spindle M12x1.5, length 205 mm
  7. 330 027 (83 30 0 496 506) Nut M12x1.5 with thrust piece

This tool is used for removing and fitting the rubber bearings on the rear axle differential front mount. Refer to Repair Manual section 33 17 004.

Fig 20: Removing/Fitting Rubber Bearings On Rear Axle Differential Front Mount
G06237948

Fixture

Order P/N 83 30 0 496 495

Cartool P/N 330 030

Fig 21: Fixture - Shim, Bush, Form Plate And Nut
G06237949
  1. 330 031 (83 30 0 496 507) Shim
  2. 330 032 (83 30 0 496 508) Bush
  3. 330 033 (83 30 0 496 509) Shim
  4. 330 034 (83 30 0 496 510) Form plate
  5. 330 035 (83 30 0 496 511) Spindle M14x1.5
  6. 330 036 (83 30 0 496 512) Nut M1.4x1.5 with thrust bearing

This tool is used for removing and fitting the rubber bearing on the rear axle differential rear mount. Refer to Repair Manual section 33 17 005.

Fig 22: Removing/Fitting Rubber Bearing On Rear Axle Differential Rear Mount
G06237950

Distribution of the following tool will not  be through the Automatic Tool Shipment Program. Tools may be purchased through your Regional Distribution Center (RDC).

Clamping Ring

Order P/N 83 30 0 496 538

Cartool P/N 334 408

Fig 23: Clamping Ring And Thrust Piece
G06237951
  1. 1.  Clamping ring

Thrust Piece

Order P/N 83 30 0 496 539

Cartool P/N 334 409

Fig 24: Clamping Ring And Thrust Piece
G06237952
  1. 2.  Thrust piece

This tool is used in conjunction with 334 401/402 for pulling the wheel bearing inner ring off the wheel hub. Refer to Repair Manual section 33 41.

Fig 25: Pulling Wheel Bearing Inner Ring Off Wheel Hub
G06237953
  1. Wheel bearing inner ring
  2. Wheel hub

Supports

Order P/N 83 30 0 496 430

Cartool P/N 006 050

Fig 26: Supports - Profile Strip, Short Support And Long Support
G06237954
  1. 006 051 (83 30 0 496 436) Profile strip (2 pieces)
  2. 006 052 (83 30 0 496 437) Short support (2 pieces)
  3. 006 053 (83 30 0 496 438) Long support (2 pieces)

This tool is used in conjunction with 006 000 (83 30 0 496 413) for fixing the engine in place. Refer to Repair Manual section 11 00 670.

Fig 27: Engine Support
G06237955

Stamping Tool

Order P/N 83 30 0 496 530

Cartool P/N 514 100

Fig 28: Stamping Tool - Lower Brace, Upper Brace, Thrust Piece And Ejector
G06237956
  1. 514 101 (83 30 0 496 540) Lower brace
  2. 514 102 (83 30 0 496 541) Upper brace
  3. 514 103 (83 30 0 496 542) Cutting die
  4. 514 104 (83 30 0 496 543) Cutting stamp
  5. 514 105 (83 30 0 496 544) Thrust piece
  6. 514 106 (83 30 0 496 545) Wing nut
  7. 514 107 (83 30 0 496 546) Template (F01)
  8. 514 108 (83 30 0 496 547) Template (F02)
  9. 514 109 (83 30 0 496 548) Wad punch
  10. 514 111 (83 30 0 496 549) Ejector
  11. 514 112 (83 30 0 495 550) Allen key

This tool is used for stamping out the space for the seat memory switch, when replacing the rear door trim. Refer to Repair Manual section 51 42 001.

Fig 29: Stamping Out Space For Seat Memory Switch
G06237957
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