Engine - Repair - F01/F02

• 1100 Engine, General
  • 00 Danger of poisoning if oil is ingested/absorbed through the skin
    • Danger of poisoning!
    • Protective measures/rules of conduct
    • First aid measures
  • Engine identification
  • 1100... Overview of consumable (Electronic Parts Catalogue)
    • 1.0 Sealing compound for injection
    • 2.0 Sealing compound for application
    • 3.0 Cleaning agent
    • 4.0 Lubricant for application
    • 5.0 Lubricants to loosen locked screw connections
  • 1100 Removing and installing/replacing acoustic cover (N63)
  • 1100050 Removing and installing/replacing engine (N63)
    • Necessary preliminary work
  • 00 Risk of injury if oil comes into contact with eyes and skin
    • Danger of injury!
    • Protective measures/rules of conduct
    • First aid measures
  • 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
    • Notes
    • Observe safety precautions when working on MSA vehicles
    • MSA function is deactivated by
    • When working with diagnosis tools
  • 00 Safety instructions for handling oil
    • Notes
    • Recycling
    • Measures if oil is unintentionally released
  • 1100670 Securing engine in installation position (N63)
    • Notes
    • Necessary preliminary work
  • 1100... Service - engine oil (N63)
• 1112 Cylinder Head And Cylinder Head Cover
  • 1112729 Checking cylinder head for watertightness (N63)
    • Necessary preliminary work
  • 1112719 Grinding cylinder head sealing surface (N63)
    • Necessary preliminary work
    • Cylinder head disassembled
  • 1112105 Removing and installing left cylinder head (N63)
    • Necessary preliminary work
    • Renew cylinder head gasket (2)
    • Fit new cylinder head bolts
  • 1112106 Removing and installing right cylinder head (N63)
    • Necessary preliminary work
  • 1112005 Removing and installing/sealing left cylinder head cover (N63)
    • Necessary preliminary work
    • Replace gasket (2)
    • Renew profile seal of cylinder head cover
  • 1112006 Removing and installing/sealing right cylinder head cover (N63)
    • Necessary preliminary work
    • Replace sealing ring
    • Replace gasket (2)
    • Renew profile seal of cylinder head cover
  • 1112112 Replacing both cylinder head gaskets (N63)
    • Necessary preliminary work
• 1113 Oil Sump
  • 1113020 Removing and installing/replacing lower oil sump section (N63)
    • Necessary preliminary work
    • Procedure with four-wheel drive
  • 1113010 Removing and installing/replacing upper oil sump section (N63)
    • Necessary preliminary work
• 1114 Housing Cover
  • 1114110 Removing and installing lower timing case cover (N63)
    • Necessary preliminary work
    • Replace beaded metal gaskets (1, 2 and 3)
  • 1114080 Removing and installing timing case cover, top left (N63)
    • Timing case cover, cylinders 5-8
      • Necessary preliminary work
    • Replace gasket
  • 1114085 Removing and installing timing case cover, top right (N63)
    • Gear case cover, cylinders 1-4
      • Necessary preliminary work
    • Replace gasket
  • 1114250 Removing and installing/sealing rear coolant end cover (N63)
    • Notes
    • Recycling
    • Necessary preliminary work
    • Replace profile seal (1)
  • 1114151 Replacing crankshaft radial seal on transmission side (N63)
    • Notes
    • Necessary preliminary work
  • 1114141 Replacing radial shaft seal in lower timing case cover (N63)
    • Necessary preliminary work
    • Radial shaft seal (1) must not be reused in this case!
• 1121 Crankshaft With Bearing
  • 1121531 Replacing all crankshaft main bearing shells (N63) without hybrid drive
    • Notes
    • Necessary preliminary work
    • Checking main bearing clearance
  • 1121500 Replacing crankshaft (N63)
    • Notes
    • Necessary preliminary work
• 1122 Flywheel
  • 1122000 Removing and installing/replacing flywheel (N63)
    • Necessary preliminary tasks
    • Fit new flywheel screws
  • 1122510 Removing and installing/replacing flywheel (transmission removed - N63)
    • Notes
    • Fit new flywheel screws
  • 1122513 Replacing roller bearing for dual-mass flywheel (N63)
    • Notes
• 1123 Vibration Damper
  • 1123010 Removing and installing/renewing vibration damper (N63)
    • Necessary preliminary work
• 1124 Connecting Rod With Bearing
  • 1124571 Replacing all connecting rod bearings (N63)
    • Notes
    • Necessary preliminary work
    • Check connecting-rod bearing play
• 1125 Piston With Rings And Pin
  • 1125530 Removing and installing/replacing all pistons (N63) up to 3/2011
    • Notes
    • Necessary preliminary tasks
  • 11 25 530 Removing and installing/replacing all pistons (N63) from 3/2011
    • Notes
    • Necessary preliminary tasks
• 1128 V-Ribbed Belt W.Tens./Deflect
  • 1128050 Replacing A/C compressor drive belt with belt tensioner (N63)
    • Notes
    • Necessary preliminary work
    • Observe direction of engine rotation
  • 1128010 Replacing drive belt for alternator (N63)
    • Notes
    • Necessary preliminary work
    • Coolant hoses do not need to be released!
  • 1128020 Replacing tensioning device for alternator drive belt (N63)
    • Necessary preliminary work
• 1131 Camshaft
  • 1131573 Adjusting camshaft timing on left side (N63)
    • Notes
    • Necessary preliminary work
  • 1131574 Adjusting camshaft timing on right side (N63)
    • Notes
    • Necessary preliminary work
  • 1131070 Checking camshaft timing on left side (N63)
    • Notes
    • Necessary preliminary work
    • MP = 150° before cylinder no. 1 firing TDC position
  • 1131071 Checking camshaft timing on right side (N63)
    • Notes
    • Necessary preliminary work
    • MP = 150° before cylinder no. 1 firing TDC position
  • 1131038 Removing and installing/renewing right exhaust camshaft (N63)
    • Notes
    • Necessary preliminary work
  • 1133054 Removing and installing/renewing rocker arms on right side (N63)
    • Necessary preliminary work
  • 1133052 Removing and installing/replacing all rocker arms on left side (N63)
    • Necessary preliminary work
  • 1131036 Removing and installing/replacing left exhaust camshaft (N63)
    • Necessary preliminary work
  • 1131032 Removing and installing/replacing left inlet camshaft (N63)
    • Necessary preliminary work
  • 1131034 Removing and installing/replacing right inlet camshaft (N63)
    • Necessary preliminary work
  • 1131094 Removing hydraulic chain tensioner for timing chains on left side (N63)
    • Notes
    • Necessary preliminary work
    • Replace all gaskets and sealing rings
  • 1131095 Removing hydraulic chain tensioner for timing chains on right side (N63)
    • Notes
    • Necessary preliminary work
    • Replace all gaskets and sealing rings
  • 1131052 Replacing both timing chains (N63)
    • Notes
    • Necessary preliminary work
    • Timing drive, cylinders 1 to 4
    • Timing drive, cylinders 5 to 8
• 1133 Rocker Arm With Bearing Mount
  • 1133054 Removing and installing/renewing rocker arms on right side (N63)
    • Necessary preliminary work
  • 1133052 Removing and installing/replacing all rocker arms on left side (N63)
    • Necessary preliminary work
• 1134 Valves With Springs
  • 1134552 Removing and installing/replacing all valves (N63)
    • Necessary preliminary work
  • 1134715 Replacing all valve springs (N63)
    • Necessary preliminary work
  • 1134560 Replacing all valve stem seals (N63)
    • Notes
    • Necessary preliminary work
• 1136 Variable Camshaft Timing
  • 1131573 Adjusting camshaft timing on left side (N63)
    • Notes
    • Necessary preliminary work
  • 1131574 Adjusting camshaft timing on right side (N63)
    • Notes
    • Necessary preliminary work
  • 1131070 Checking camshaft timing on left side (N63)
    • Notes
    • Necessary preliminary work
    • MP = 150° before cylinder no. 1 firing TDC position
  • 1131071 Checking camshaft timing on right side (N63)
    • Notes
    • Necessary preliminary work
    • MP = 150° before cylinder no. 1 firing TDC position
  • 1136720 Removing and installing/renewing both solenoid valves on right side (N63)
    • Notes
    • Necessary preliminary work
    • Replace O-rings (1 and 2) on solenoid valve
  • 1136047 Removing and installing/renewing inlet and exhaust adjustment units on left side (N63)
    • Notes
      • Notes
      • Necessary preliminary work
  • 1136715 Removing and installing/replacing both solenoid valves on left side (N63)
    • Notes
    • Necessary preliminary work
    • Replace O-rings (1 and 2) on solenoid valve
  • 1136048 Removing and installing/replacing inlet and exhaust adjustment units on right side (N63)
    • Notes
    • Necessary preliminary work
• 1140 Oil Supply
  • 1140000 Checking engine oil pressure
    • Notes
    • Necessary preliminary work
    • Checking engine oil pressure with DIS Tester
    • Checking engine oil pressure with pressure gauge
• 1141 Oil Pump With Filter And Drive
  • 1141000 Removing and installing/replacing oil pump (N63)
    • Notes
    • Necessary preliminary work
    • Adjust oil pump timing chain
  • 11 41 150 Removing and installing/replacing roller chain for oil pump drive (N63)
• 1142 Oil Filter And Lines
  • 1142260 Oil return cover
    • Notes
    • Necessary preliminary work
• 1151 Water Pump With Drive
  • 1151000 Removing and installing/renewing coolant pump (N63)
    • Notes
    • Recycling
    • Necessary preliminary work
    • Replace sealing ring
    • Replace gasket
• 1153 Thermostat And Connections
  • 1153000 Removing and installing/replacing coolant thermostat (N63)
    • Notes
    • Recycling
    • Necessary preliminary work
    • Replace sealing ring (1)
  • 1153000 Removing and installing/replacing supplementary coolant pump for exhaust turbocharger (N63)
    • Notes
    • Recycling
    • Necessary preliminary work
    • Replace hose clamp (5)
• 1161 Intake Manifold
  • 1161730 Check BMW diagnosis system for excess pressure and vacuum (N63)
    • Notes
    • Necessary preliminary work
    • Pressure measurement
    • Vacuum pressure measurement
    • Calibration for vacuum pressure measurement
    • Connections on EPPC
    • Vacuum activation, cylinders 1-4
    • Vacuum activation, cylinders 5-8
    • Exhaust turbocharger, cylinders 1-4
    • Exhaust turbocharger, cylinders 5-8
    • Check wastegate valve with vacuum
  • 1161065 Removing and installing/replacing left intake plenum (N63)
    • Necessary preliminary work
  • 1161068 Removing and installing/replacing right intake plenum (N63)
    • Necessary preliminary work
• 1165 Supercharger With Control
  • 1165 Connection diagram, vacuum activation (N63)
  • 1165714 Removing and installing/renewing electric changeover valve on exhaust turbocharger, right (N63)
    • Necessary preliminary work
  • 1165185 Removing and installing/renewing heat shield at bottom (N63)
    • Necessary preliminary work
  • 1165180 Removing and installing/renewing heat shield at top (N63)
    • Necessary preliminary work
  • 1165712 Removing and installing/replacing electric changeover valve on exhaust turbocharger, left (N63)
    • Necessary preliminary work
  • 1165030 Removing and installing/replacing exhaust turbocharger, left, cylinders 5-8 (N63)
    • Notes
    • Necessary preliminary work
    • Replace all sealing rings
    • Replace hose clamp (1)
    • A new oil return pipe must always be fitted
    • Replace O-rings on oil return cover (2)
  • 1165025 Removing and installing/replacing exhaust turbocharger, right, cylinders 1-4 (N63)
    • Notes
    • Necessary preliminary work
    • Replace all sealing rings
    • Replace hose clamp (1)
    • A new oil return pipe must always be fitted
    • Replace O-rings on oil return cover (2)
    • Replace gasket on exhaust manifold
  • 1161065 Removing and installing/replacing left intake plenum (N63)
    • Necessary preliminary work
  • 1165010 Removing and installing/replacing pressure accumulator (N63)
    • Necessary preliminary work
    • Replace sealing ring
  • 1161068 Removing and installing/replacing right intake plenum (N63)
    • Necessary preliminary work
• 1166 Vacuum Pump
  • 1166000 Removing and installing/replacing vacuum pump (N63)
    • Notes
    • Necessary preliminary work
• 1174 El.Valve For EXH. Gas RECIRCULATION
  • 1174509 Replacing both pressure converters for turbocharger (N63)
    • Necessary preliminary work
    • Pressure converter, cylinders 1-4
    • Pressure converter, cylinders 5-8
• 1178 Emission Control, Oxygen Sensor
  • 1178530 Replacing left control sensor (N63)
    • Notes
    • Necessary preliminary work
  • 1178540 Replacing left monitor sensor (N63)
    • Notes
    • Necessary preliminary work
  • 1178533 Replacing right control sensor (N63)
    • Notes
    • Necessary preliminary work
  • 1178543 Replacing right monitor sensor (N63)
    • Notes
    • Necessary preliminary work