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41 00... Body Gap Dimensions

The dimensions specified in this document are applicable at an object temperature of 20 °C. The aim of adjustment is to achieve a uniform join.

Symmetry of the gaps between left and right sides of the vehicle has top priority.

The door gaps must not deviate between the front and rear gap by more than 1.0 mm.

No gap dimension are specified for components which cannot be adjusted.

Dimensions in mm 

Fig 1: Headlamp, Hood, Front Fender And Front Pillar Body Gap Dimensions And Measurement Points
G08528441Courtesy of BMW OF NORTH AMERICA, INC.
  1. Front lid
  2. Side wall, front
    Fig 2: Hood And Front Bumper Body Gap Dimensions And Measurement Points
    G08528442Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Front Moonroof Panel And Rear Moonroof Panel Body Gap Dimensions And Measurement Points
G08528443Courtesy of BMW OF NORTH AMERICA, INC.
Fig 4: Front Fender, Front Door, Rear Door Quarter Panel And Rocker Trim Panel Body Gap Dimensions And Measurement Points
G08528444Courtesy of BMW OF NORTH AMERICA, INC.

Only on version with aluminum running board: 

Dimension a = 7.0±0.6 mm

  1. Rear door
  2. Trim, wheel arch, rear
    Fig 5: Rear Door And Rear Wheel Arch Cover Body Gap Dimensions And Measurement Points
    G08528445Courtesy of BMW OF NORTH AMERICA, INC.
Fig 6: Roof, Tailgate, Rear Bumper Body Gap Dimensions
G08528446Courtesy of BMW OF NORTH AMERICA, INC.
  1. Rear side panel
  2. Rear spoiler
    Fig 7: Quarter Panel And Tailgate Spoiler Body Gap Dimensions And Measurement Points
    G08528447Courtesy of BMW OF NORTH AMERICA, INC.
  1. Rear window
  2. Rear side panel
    Fig 8: Quarter Glass And Quarter Panel Body Gap Dimensions And Measurement Points
    G08528448Courtesy of BMW OF NORTH AMERICA, INC.