Range Extender (REX) And Basic Tools (04 13 14)

Publication date: 2014-08-01
Reference number: 04 13 14

RANGE EXTENDER (REX) AND BASIC TOOLS

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI B04 13 14, Date of Issue: August 2014

BMW:	I01 (i3), I01 (i3 REx)
GROUP:	Tools and Equipment

SUBJECT

Range Extender (REx) and Basic Tools

SITUATION

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your Regional Distribution Center (RDC).

IMPORTANT: Only properly trained personnel, who have passed all applicable technical training courses, should perform any maintenance or repairs on any Hybrid or Electric Vehicle. Work performed by unqualified persons may result in severe injury or damage to the vehicle. Additional information may be found in REP 61 00... Observe safety instructions when handling electric vehicles.

Bushing Spacer

Order P/N 83 30 2 355 626

Used in conjunction with P/N 83 30 2 355 442, 83 30 2 355 441, 83 30 2 355 246 and 83 30 2 355 438 (SI B04 11 14 ) to install the rubber bushing (1) in the rear carrier wishbone.
For complete repair information on this tool, refer to ISTA Repair Manual section 33 32 250.

Support Extractor

Order P/N 83 30 2 355 719

123 mm support
Pins
134 mm support

The Support Extractor (1) is used to remove the REx support bearing (2).
For complete repair information on this tool, refer to ISTA Repair Manual section 22 11 165.

2-Pin Test Cable

Order P/N 83 30 2 288 280

Used to test the 2-Pin REx temperature sensor.
Refer to the detailed instructions in the diagnosis plan.

Strap Guard

Order P/N 83 30 2 288 986

NOTE: Strap Guard P/N 83 30 2 288 986 replaces old P/N 83 30 2 357 271. Some ISTA repair manual pages may refer to the old strap guard P/N. P/N 83 30 2 357 271 was not distributed. Always use P/N 83 30 2 288 986.

The strap guard (1) is used in conjunction with the HV Battery strap (2-not supplied), shackle set (3-P/N 83 30 2 357 269) and eye bolt (4-P/N 83 30 2 357 270) to guard the lifting strap from chaffing during lifting and lowering.
For complete repair information on this tool, refer to ISTA Repair Manual section 61 25 010.

LIFTING STRAPS INFORMATION

Minimum recommendations for the 4 lifting straps:

Endless web sling (loop)
Minimum lift capacity 2200 lbs
2" wide web, 3' long, polyester

Suggested lifting strap source

www.Mcmaster.com
P/N 33625T19 - Part numbers periodically change. Check the specifications above against the lifting straps specification before purchasing.
Must order 4 pieces

Guide Pins

Order P/N 83 30 2 285 545

The guide pins are used to properly position the transmission during installation.
For complete repair information on this tool, refer to ISTA Repair Manual section 27 00 015.

Distribution of the following tool will not be through the Automatic Tool Shipment Program. Tools may be purchased through your Regional Distribution Center (RDC). All prices in this bulletin are introductory prices and are only valid at the time of initial publication.

Engine Stand Adapter

Order P/N 83 30 2 286 313

The engine stand adapter is used to mount the engine on the engine stand (002 300 - SI B04 06 06 ) with the adapter arm (002 320 - SI B04 06 06 ) for repair work.
For complete repair information on this tool, refer to ISTA Repair Manual section 11 00 ... "Mounting engine on assembly stand."