Tie-rod End Ball Joint Boot Replacement

Special Tools Required 

Driver, 33.5 mm 07AAD-SAAA100

1. Disconnect the tie-rod end ball joint from the knuckle (see BALL JOINT REMOVAL ).
2. Remove the tie-rod end from the rack end.
3. Remove the ball joint boot from the tie-rod end, and wipe the old grease off the ball pin.
4. Pack the lower area of the ball pin (A) with fresh multipurpose grease.
   Fig 1: Identifying Lower Area Of Ball Pin

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
5. Pack the interior of the new tie-rod ball joint boot (B) and lip (C) with fresh multipurpose grease.

   Note these items when installing new grease:

   • Keep grease off the boot mounting area (D) and the tapered section (E) of the ball pin.
   • Do not allow dust, dirt, or other foreign materials to enter the boot.
6. Install the new tie-rod end ball joint boot (A) using the 33.5 mm, driver. The boot must not have a gap at the boot installation sections (B). After installing the boot, check the ball pin tapered section for grease contamination, and wipe it if necessary.
   Fig 2: Installing Tie-Rod End Ball Joint Boot

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Install the tie-rod end to the rack end.
8. Connect the tie-rod end ball joint to the knuckle (see BALL JOINT REMOVAL ).
9. Check the wheel alignment, and adjust it if necessary (see WHEEL ALIGNMENT ).