Intake Manifold Removal and Installation: Installation

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.

Reassemble the intake manifold.
NOTE: Refer to the Exploded View if needed during this procedure.
Install the EGR plate (A) with a new gasket (B).

Fig 1: EGR Plate And Intake Manifold With Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the intake manifold (C) with new gaskets (D), and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner bolt.
Loosen the intake manifold bracket mounting bolt (A). Tighten the mounting bolts (B), then tighten the mounting bolt (A).

Fig 2: Intake Manifold Bracket Mounting Bolt With Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the throttle body (A) with a new gasket (B).

Fig 3: Throttle Body With Gasket With Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the dipstick.
Install the PCV hose (A) and the harness holder (B).

Fig 4: Installing PCV Hose And Harness Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the EVAP canister purge hose (A).

Fig 5: Identifying EVAP Canister Purge Hose
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the brake booster vacuum hose (A) and the harness clamp (B).

Fig 6: Identifying Brake Booster Vacuum Hose And Harness Clamp
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the engine wire harness connectors and the wire harness clamps to the intake manifold.
- Throttle actuator connector
- MAP sensor connector
- EGR valve connector
- EVAP canister purge valve connector
Install the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ).
Install the engine cover.

Fig 7: Identifying Engine Cover
Courtesy of AMERICAN HONDA MOTOR CO., INC.