Removal Procedure
WARNING:
Fuel escapes - observe safety measures and national legislation. Failure to comply could result in personal injury.
WARNING:
Refer to Safety Goggles and Fuel Warning .
- Disconnect Battery Negative Cable. Refer to Battery Negative Cable Disconnection and Connection (without KL9)Battery Negative Cable Disconnection and Connection (with KL9)
- Remove Intake Manifold Cover. Refer to Intake Manifold Cover Replacement
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief
- Disconnect Charge Air Cooler Outlet Air Hose @ Throttle Body. Refer to Charge Air Cooler Outlet Air Hose Replacement
- Remove Fuel Injection Fuel Feed Pipe Clip Bolt (3)
- Loosen Fuel Feed Intermediate Pipe Fittings (2, 5)
- Remove and DISCARD Fuel Feed Intermediate Pipe (4)
WARNING:
The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.
NOTE:
Lay a lint-free cloth under the fuel feed intermediate pipe.