Removal Procedure
- Identify how to disable high voltage.
- Identify how to test for the presence of high voltage.
- Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.
- Safety glasses with appropriate side shields when within 15 meters (50 feet) of the vehicle, either indoors or outdoors.
- Certified and up-to-date Class "0" Insulation gloves rated at 1000V with leather protectors.
- Visually and functionally inspect the gloves before use.
- Wear the Insulation gloves with leather protectors at all times when working with the high voltage battery assembly, whether the system is energized or not.
- Disable the high voltage system. High Voltage Disabling
- Drive Belt Tensioner - Remove - Drive Belt Tensioner Replacement
- Drive Belt Secondary Tensioner - Remove - Drive Belt Secondary Tensioner Replacement
Exhaust Front Pipe (1) - Remove - Exhaust Front Pipe Replacement (LHN)
- NOTE:
Plug the drive motor control module radiator outlet hose so coolant will not contaminate any electrical connectors.
Drive Motor Generator Control Module Radiator Inlet Hose (2) @ Starter Generator - Remove - Drive Motor Generator Control Module Radiator Inlet Hose Replacement (LHN)
- NOTE:
Plug the generator control module coolant tank hose so coolant will not contaminate any electrical connectors.
Generator Control Module Coolant Hose (2) @ Starter Generator - Remove - Generator Control Module Coolant Hose Replacement (LHN Generator Control Module Coolant Hose to Starter Generator)Generator Control Module Coolant Hose Replacement (LHN Generator Control Module Coolant Hose to Generator Control Module)
Front Wheel Drive Half Shaft-Right Side (1) - Remove - Front Wheel Drive Half Shaft Replacement - Right Side (AWD)Front Wheel Drive Half Shaft Replacement - Right Side (FWD with LHN)
Generator Control Module Cable Cover Bolt (1) @ Starter Generator (3) - Remove [2x]
- Generator Control Module Cable Cover Bolt (2) - Remove
Generator Control Module 3-Phase Cable Cover (1) - Remove
- Terminal Insulator (2) - Remove
Generator Control Module 3-Phase Cable Bolt (1) - Remove [3x]
- Generator Control Module 3-Phase Cable Cover Seal (2) - Inspect and replace as necessary.
Generator Control Module Cable Housing Bolt (1) - Remove [2x]
- Generator Control Module 3-Phase Cable (2) - Remove
- Lower the vehicle.
Generator Mounting Nut (2) - Remove
- Generator Mounting Stud (1) - Remove
- Generator Mounting Bolt (3) - Remove
- Raise and support the vehicle.
- NOTE:
Do not contaminate the connector terminals with coolant fluid.
Electrical Connector (2) - Disconnect
- Generator Bolt (1) - Remove [2x]
- Starter Generator (3) - Remove
- NOTE:
If replacing the starter generator, transfer the starter generator brace, if equipped.
Drive Belt Tensioner Stop Bolt (1) - Remove
- Starter Generator Brace (2) - Remove
Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
The High Voltage Disabling procedure includes the following steps:
Before working on any high voltage system, be sure to wear the following Personal Protection Equipment:
Failure to follow the procedures may result in serious injury or death.