Removal Procedure
- Remove the right wheel drive shaft. Front Wheel Drive Half Shaft Replacement - Right Side (AWD)
- Remove the catalytic converter. Three-Way Catalytic Converter Replacement (Bank 1, AWD)Three-Way Catalytic Converter Replacement (Bank 2)
- Remove the transfer case bracket. Transfer Case Bracket Replacement
Disconnect the transfer case vent hose (1) from the transfer case (2).
- Disconnect the propeller shaft from the transfer case. Propeller Shaft Replacement
- Support the transfer case (2) with a suitable jack, and secure with suitable straps.
Remove and DISCARD the transmission bracket to transfer case bolt (1).
Remove and DISCARD the transfer case-to-transmission bracket bolt (2).
- Remove the remaining transfer case retaining bolts (1, 3, 4 5).
- Remove the wiring harness bracket from the transfer case.
- Separate the transfer case (6) from the transmission and remove the transfer case.
Remove and DISCARD the transfer case-to-transmission O-ring.