FixVault

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 GMC Yukon XL, 2004 GMC Yukon, 2004 Chevrolet Tahoe, 2004 Chevrolet Suburban, and 2004 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Generator & Bolts (8.1L)
    GM751563Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the generator.
  2. Install the generator bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  3. Fig 2: View Of Generator Cable & Nut
    GM395686Courtesy of GENERAL MOTORS CORP.
  4. Install the generator cable to the generator, perform the following:
    1. Install the generator cable.
    2. Install the generator cable nut to the terminal.

      Tighten:  Tighten the nut to 9 N.m (80 lb in).

    3. Slide the boot over the terminal stud.
  5. Fig 3: View Of Generator Electrical Connector (8.1L)
    GM750525Courtesy of GENERAL MOTORS CORP.
  6. Connect the generator electrical connector (1).
  7. Install the drive belt. Refer to Drive Belt Replacement - Accessory in Engine Mechanical - 8.1 L.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .