Tapered Pipe Thread Repair

The thread repair insert for tapered pipe threads is coated with a clear silver zinc coating.

Important:  The use of a cutting type fluid GM P/N 1052864, (Canadian P/N 992881), WD 40® or equivalent is recommended when performing the drilling, counterboring and tapping procedures.

When installed to the proper depth, the flange (1) of the insert will be seated against surface (2) of the base material of the drilled/tapped hole.

Fig 1: Identifying Insert Flange Seating Position

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Important: 

• During the drilling process, it is necessary to repeatedly remove the drill and clean chips from the hole and the flutes of the drill.
• Drill the hole until the stop collar contacts the surface of the base material.

1. Drill out the threads of the damaged hole.
   Fig 2: Drilling Damaged Hole Thread

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   Important:  All chips must be removed from the drilled hole prior to tapping.

2. Using compressed air, clean out any chips.
   Fig 3: Removing Chips From Drill Hole

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   Important: 

   • During the tapping process, it is necessary to repeatedly remove the tap and clean chips from the hole and the flutes of the tap.
   • Ensure the tap has created full threads at least to the depth equal to the insert length.
3. Using a suitable tapping wrench, tap the threads of the drilled hole.
   Fig 4: Identifying Tapping Wrench

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4. Tap the drilled hole until the threads at the top of the tap (2) are down to the surface of the base material.
   Fig 5: Tapping Drilled Hole

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   Important:  All chips must be removed from the tapped hole prior to insert installation.

5. Using compressed air, clean out any chips.
   Fig 6: Removing Chips From Drill Hole

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6. Spray cleaner GM P/N 12346139, GM P/N 12377981 (Canadian P/N 10953463) or equivalent into the tapped hole.
   Fig 7: Applying Spray Cleaner Into Tapped Hole

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   Important:  All chips must be removed from the tapped hole prior to insert installation.

7. Using compressed air, clean out any chips.
   Fig 8: Removing Chips From Drill Hole

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   Important:  Do not allow oil or other foreign material to contact the outside diameter (OD) of the insert.

8. Lubricate the threads of the driver installation tool (2) with the driver oil (1) J 42385-110.
   Fig 9: Lubricating Driver Installation Tool Thread

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9. Install the insert (2) onto the driver installation tool (1).
   Fig 10: Installing Insert Onto Driver Installation Tool

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10. Apply threadlock sealant GM P/N 12345493, (Canadian P/N 10953488), J 42385-109, LOCTITE 277® or equivalent (1) to the insert OD threads (2).
    Fig 11: Applying Threadlock Sealant To Insert Threads

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11. Install the insert (2) into the tapped hole.
    Fig 12: Installing Insert Into Tapped Hole

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    Important:  If the insert will not thread down until the flange contacts the surface of the base material remove the insert immediately with a screw extracting tool and inspect the tapped hole for any remaining chips and/or improper tapping.

12. Install the insert until the flange (2) of the insert contacts the surface of the base material.
    Fig 13: Identifying Insert Flange Position

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    Important:  The driver installation tool will tighten up before screwing completely through the insert. This is acceptable. The threads at the bottom of the insert are being formed and the insert is mechanically locking the insert into the base material threads.

13. Continue to rotate the driver installation tool (1) until the top of the threaded section (2) is level with the top of the insert (3).
    Fig 14: Identifying Driver Installation Tool Position

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14. Inspect the insert (1) for proper installation (2) into the tapped hole.
    Fig 15: Inspecting Insert For Proper Installation

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15. Any installed insert that restricts or blocks an oil or engine coolant passage (3) will need to have the oil or engine coolant passage drilled out (4) to the original size of the oil or engine coolant passage. After drilling the restriction or blockage, clean out any chips and thread the installation driver tool through the insert again to remove any burrs caused by the drilling of the oil or engine coolant passage.
    Fig 16: Identifying Engine Coolant Passage In Insert

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