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Installation Procedure

    Fig 1: View Of Power Steering Pump Pulley Installer
    GM643361Courtesy of GENERAL MOTORS CORP.
  1. Using J 25033-C  install the power steering pulley to the power steering pump. See Special Tools and Equipment .
  2. Fig 2: Measuring Axial Tolerance Of Power Steering Pulley On Pump
    GM254752Courtesy of GENERAL MOTORS CORP.
  3. Ensure that the axial tolerance of the power steering pulley on the power steering pump is within 0.25 mm (0.010 in), plus or minus.
  4. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical-4.6L.
  5. Fig 3: View Of Surge Tank, Nut & Bolt
    GM517960Courtesy of GENERAL MOTORS CORP.
  6. Install the surge tank (1) to the vehicle.
  7. NOTE: Refer to Fastener Notice in Cautions and Notices.
  8. Install the surge tank retaining bolt (3) and nut (2).

    Tighten:  Tighten the surge tank retaining bolt (3) and nut (2) to 6 N.m (53 lb in).

  9. Fig 4: View Of Secondary AIR Relay Bracket & Retaining Nuts
    GM518257Courtesy of GENERAL MOTORS CORP.
  10. Install the secondary AIR relay bracket to the mounting studs.
  11. Install the secondary AIR relay bracket retaining nuts.

    Tighten:  Tighten the secondary AIR relay bracket retaining nuts (2) to 6 N.m (53 lb in).