FixVault

Installation Procedure

    Fig 1: View Of Rear Exhaust Hanger To Hanger Bracket Nuts
    GM1670485Courtesy of GENERAL MOTORS CORP.
  1. With the aid of an assistant, raise the exhaust system.
  2. Install the rear exhaust hanger to hanger bracket studs.
  3. NOTE: Refer to Fastener Notice .
  4. Install the rear exhaust hanger to hanger bracket nuts.

    Tighten:  Tighten the nuts to 30 N.m (22 lb ft).

  5. Fig 2: View Of Catalytic Converter, Gasket & Studs
    GM1670482Courtesy of GENERAL MOTORS CORP.
  6. Install a NEW catalytic converter gasket onto the studs.
  7. Install the catalytic converter to the rear exhaust manifold pipe.
  8. Install and snug the catalytic converter to the rear exhaust manifold pipe nuts.
  9. Fig 3: View Of Rear Exhaust Hanger Bracket To Rear Compartment Side Rail Bolts
    GM1670480Courtesy of GENERAL MOTORS CORP.
  10. Install the rear exhaust hanger bracket to the rear compartment side rail bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  11. Fig 4: View Of Exhaust Hanger To Rear Suspension Support Bracket Bolt
    GM1670483Courtesy of GENERAL MOTORS CORP.
  12. Install the exhaust hanger to the rear suspension support bracket bolts.

    Tighten:  Tighten the bolts to 30 N.m (22 lb ft).

  13. Tighten the catalytic converter to the rear exhaust manifold pipe nuts previously installed.

    Tighten:  Tighten the nuts to 25 N.m (18 lb ft).

  14. Fig 5: Identifying HO2S
    GM1670531Courtesy of GENERAL MOTORS CORP.
  15. If reusing the old HO2S, coat the threads with anti-seize compound, GM P/N 12377953 or equivalent.
  16. Install the HO2S.

    Tighten:  Tighten the sensor to 41 N.m (30 lb ft).

  17. Fig 6: Identifying Oxygen Sensor Wiring Harness Heat Shield
    GM1665113Courtesy of GENERAL MOTORS CORP.
  18. Connect the HO2S electrical connector.
  19. Install the CPA retainer.
  20. Install the oxygen sensor wiring harness heat shield. Refer to Oxygen Sensor Wiring Harness Heat Shield Replacement .