Removal Procedure
NOTE:
Clean all fuel and evaporative emission (EVAP) lines connections and surrounding areas prior to disconnecting the lines in order to avoid possible fuel and/or EVAP system contamination.
- Relieve the fuel system pressure. Refer to the Fuel Pressure Relief (Without CH-48027) , Fuel Pressure Relief (CH-48027) .
- Disconnect the engine evaporative emission (EVAP) line (1) quick connect fitting from the chassis EVAP line. Refer to Plastic Collar Quick Connect Fitting Service .
- Disconnect the fuel feed line quick connect fitting (2) from the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
- Cap the fuel rail and EVAP pipes.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Unbolt and reposition the front propeller shaft. Refer to Front Propeller Shaft Replacement .
- Disconnect the chassis wiring harness electrical connector (1) from the fuel pressure sensor.
- Remove the fuel pipe bracket nut from the bellhousing stud.
- Remove the fuel line clip from the bracket on the automatic transmission.
- If equipped with 4-wheel drive (4WD), remove the fuel hose/pipe clip from the bracket on the transfer case.
- Remove the fuel line bracket bolt (3).
- Disconnect the chassis EVAP line quick connect fitting (4) from the fuel tank line. Refer to Plastic Collar Quick Connect Fitting Service .
- Disconnect the fuel tank fuel feed line quick connect fitting (5) from the chassis line. Refer to Plastic Collar Quick Connect Fitting Service .
- Cap the fuel and EVAP lines in order to prevent possible fuel and/or EVAP system contamination.
- Remove the fuel/EVAP line clips from the frame and crossmember.
- Remove the fuel line bracket locator tab from the frame.
- Remove the fuel/EVAP lines from the vehicle.