Circuit/System Testing
- Verify a test lamp turns On between the test points: B+ circuit terminal 1 or A @ M64 Starter Motor & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 ohms between the test points: B+ circuit terminal 1 or A @ M64 Starter Motor & Output terminal @ Fuse
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for infinite resistance between the test points: B+ circuit terminal 1 or A @ M64 Starter Motor & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Replace the component: M64 Starter Motor
- Go to next step: If the test lamp turns On
- Ignition/Vehicle & All vehicle systems - Off
- Remove the component: KR27 Starter Relay
- Test for less than 10 ohms between the test points: Ground circuit terminal 86 & Ground
- If 10 ohms or greater
- Disconnect the ground connection: Ground Connection @ The other end of the circuit
- Test for less than 2 ohms between the test points: Ground circuit terminal 86 & Ground terminal @ The other end of the circuit
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 ohms
- Connect a test lamp between the test points: Control circuit terminal 85 & Ground circuit terminal 86
- Ignition - On / Vehicle - In Service Mode
- Perform the appropriate scan tool control function:
- {If available}Starter Motor Relay - On and Off
- {If available}Starter Relay - On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector: K20 Engine Control Module
- Test for infinite resistance between the test points: Control circuit terminal 85 @ Relay Socket & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 ohms between the test points: Control circuit terminal 85 @ Relay Socket & The other end of the circuit @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component: K20 Engine Control Module
- If the test lamp is always On
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector: K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points: Control circuit terminal 85 @ Relay Socket & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component: K20 Engine Control Module
- Go to next step: If the test lamp turns On and Off
- Verify a test lamp turns On between the test points: B+ circuit terminal 30 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 ohms between the test points: B+ circuit terminal 30 @ Relay Socket & Output terminal @ Fuse
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for infinite resistance between the test points: B+ circuit terminal 30 & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Disconnect the electrical connector: X1 @ M64 Starter Motor
- Test for infinite resistance between the test points: Control circuit terminal 87 @ Relay Socket & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Replace the component: M64 Starter Motor
- Go to next step: If the test lamp turns On
- Momentarily connect a 40 A fused jumper wire between the test points: B+ circuit terminal 30 & Control circuit terminal 87
Verify the component does not turn On and Off when connecting and disconnecting the jumper wire: M64 Starter Motor
- If the component turns On and Off
Test or replace the component: KR27 Starter Relay
- Go to next step: If the component does not turn On and Off
- If the component turns On and Off
- Ignition/Vehicle & All vehicle systems - Off
- Install the component: KR27 Starter Relay
- Disconnect the electrical connector: X1 @ M64 Starter Motor
- Connect a test lamp between the test points: Control circuit terminal 1 or A & Ground
- Ignition - On / Vehicle - In Service Mode
- Perform the appropriate scan tool control function:
- {If available}Starter Motor Relay - On and Off
- {If available}Starter Relay - On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
Repair the open/high resistance in the circuit: Control Circuit
- If the test lamp is always On
Repair the short to voltage on the circuit: Control Circuit
- Go to next step: If the test lamp turns On and Off
- Test or replace the component: M64 Starter Motor
NOTE:
It may take up to 2 min for all vehicle systems to power down before an accurate ground or low reference circuit continuity test can be performed.