Circuit/System Testing
- Ignition OFF, disconnect the KR99 Air Suspension Relay, ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 circuit terminal and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance,
- Disconnect the G3 Air Suspension Compressor.
- Test for infinite resistance between the control circuit terminal 87 and ground.
- If less than infinite resistance repair the short to ground on the circuit.
- If infinite resistance, test or replace the G3 Air Suspension Compressor.
- Go to next step: If the test lamp illuminates
- Verify a test lamp illuminates between the ignition circuit terminal 86 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, refer to Power Mode Mismatch (With BTM) , or Power Mode Mismatch (Without BTM)
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, test or replace the KR99 Air Suspension Relay.
- Go to next step: If the test lamp illuminates
- Connect a test lamp between the ignition circuit terminal 86 and the control circuit terminal 85.
- Verify the test lamp turns ON and OFF when commanding the KR99 Air Suspension Relay On and Off with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, disconnect the harness connector at the K38 Chassis Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- Go to next step: If less than 1 V
- Ignition OFF.
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K38 Chassis Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the harness connector at the K38 Chassis Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K38 Chassis Control Module
- Go to next step: If the test lamp turns ON and OFF
- Verify a test lamp does not illuminate between the control circuit terminal 87 and ground.
- If the test lamp illuminates
Repair the short to voltage on the circuit.
- Go to next step: If the test lamp does not illuminate
- If the test lamp illuminates
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the G3 Air Suspension Compressor. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between the G3 Air Suspension Compressor ground circuit terminal G and ground.
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 Ω
- Connect the harness connector at the G3 Air Suspension Compressor.
- Ignition ON, connect a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
- Verify the G3 Air Suspension Compressor is activated.
- If the G3 Air Suspension Compressor does not activate
- Ignition OFF, remove the jumper wire.
- Test for less than 2 Ω in the control circuit terminal 87 end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, test or replace the G3 Air Suspension Compressor.
- Go to next step: If the G3 Air Suspension Compressor activates
- Test or replace the KR99 Air Suspension Relay.