Removal Procedure
- Relieve the fuel system pressure. Fuel Pressure Relief
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
Oil Level Indicator (1) - Remove
Oil Level Indicator Tube Bracket Bolt (1) - Remove
Oil Level Indicator Tube (1) - Remove
- Inspect the oil level indicator tube seal (2) and replace as necessary.
- Remove the oil fill cap.
Intake Manifold Cover Bolt (1) - Remove [2x]
- Lift up on the front of the intake manifold cover (2).
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Remove
Intake Manifold Cover Bolt (1) - Remove
Intake Manifold Cover Insulator (1) - Remove
- WARNING:
Refer to Diesel/Gasoline Vapors Warning .
WARNING:Refer to Safety Glasses Warning .
Fuel Feed Pipe (1) - Disconnect and reposition
- Evaporative Emission Pipe (2) - Disconnect and reposition
Evaporative Emission Canister Purge Tube (1) - Disconnect and reposition
- Retainer (2) - Unclip [3x]
- Radiator Surge Tank Inlet Hose (3) - Reposition
Throttle Body Electrical Connector (1) - Disconnect
Engine Wiring Harness Bolt (1) - Remove
- Electrical Connector (2) - Disconnect [2x]
- Retainer (3) - Unclip [4x]
- Engine Wiring Harness (4) - Reposition
Evaporative Emission Canister Purge Pump Bolt (1) - Remove [3x]
- Evaporative Emission Canister Purge Pump (2) - Remove
Intake Manifold Cover Bolt (1) - Remove [2x]
- Intake Manifold Cover Stud (2) - Remove [3x]
Upper Intake Manifold Cover (1) - Remove
Retainer Spring (1) - Release
- Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Remove
Retainer (1) - Unclip
Intake Manifold Bolt (1) - Remove [6x]
Intake Manifold (1) - Remove
Crankcase Vent Passage Seal (4) - Remove and DISCARD
- Intake Manifold Gasket (3) - Remove and DISCARD [4x]
- CAUTION:
Refer to Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution .
Electrical Connector (1) @ Fuel Injection Fuel Rail Fuel Pressure Sensor - Disconnect
- Fuel Injection Fuel Rail Fuel Pressure Sensor (2) @ Fuel Injection Fuel Rail - Remove
Refer to Diesel/Gasoline Vapors Warning .
Refer to Safety Glasses Warning .
DO NOT apply force to the plastic housing of the sensor. Apply force only at the attached hexagon when loosening or tightening the sensor.
Some fuel may leak from the fuel injection fuel rail fuel pressure sensor orifice after the sensor is removed. Dry the area around this orifice after the removal of the sensor using a lint free cloth and inspect the fuel injection fuel rail fuel pressure sensor sealing surface. The surface should be free of fuel, debris, and burrs.