FixVault

Removal Procedure

WARNING: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury. 
CAUTION: DO NOT close the lift window panel with the struts attached unless the window is installed and the window adhesive fully cured. The window adds strength and rigidity to the lift window panel. Attempting to close the lift window panel, with the struts installed, without a window or with the window adhesive not fully cured, could cause the panel to crack.

Important:  Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.

  1. Remove the rear lift window struts. Refer to STRUT REPLACEMENT - REAR LIFT WINDOW PANEL .
    WARNING: Defroster Outlet Caution: If broken glass falls into the defroster outlet, it can be blown into the passenger compartment and cause personal injury. 
  2. Cover to protect the following parts from broken glass:
    1. 2.1. Upper dash pad
    2. 2.2. Defroster outlets and A/C outlets
    3. 2.3. Seats and carpeting
  3. Disconnect the rear defogger electrical connections.
    Fig 1: Disconnecting Rear Defogger Connections
    G01733439Courtesy of GENERAL MOTORS CORP.
  4. Disconnect the OnStar, if equipped.
  5. Disconnect the antenna connector from the window.
    Fig 2: Disconnecting Antenna Connector
    G01733440Courtesy of GENERAL MOTORS CORP.
  6. Remove the window outer auxiliary seal.
    Fig 3: Removing Outer Auxiliary Seal
    G01733441Courtesy of GENERAL MOTORS CORP.
  7. Remove the rear lift window panel. Refer to WEATHERSTRIP REPLACEMENT - REAR LIFT WINDOW PANEL .
  8. Place the panel face down on a clean protective surface.
    Fig 4: Removing Rear Lift Window Panel
    G01733442Courtesy of GENERAL MOTORS CORP.
  9. Remove the front weatherstrip.
    Fig 5: Removing Front Weatherstrip
    G01733443Courtesy of GENERAL MOTORS CORP.

    Important:  The rear lift window reveal molding fills the cavities between the body and window.

    If the reveal molding is stretched or damaged, it cannot be reused. It must be replaced.

  10. Remove the rear lift window reveal molding.

    If the real lift window reveal molding will not release, use a utility knife in order to cut around the window in order to remove the rear window reveal molding.

    Fig 6: Removing Rear Lift Window Reveal Molding
    G01733444Courtesy of GENERAL MOTORS CORP.

    Important:  Keep the cutting edge of the tool against the window.

  11. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032  or equivalent in order to remove the window.
      Fig 7: Removing Rear Window
      G01733445Courtesy of GENERAL MOTORS CORP.
  12. With the aid of an assistant, use the suction cups in order to lift the rear lift window from the opening.
    Fig 8: Lifting Rear Window
    G01733446Courtesy of GENERAL MOTORS CORP.