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Home › Chevrolet › 2002 › Prizm Base, Standard › Repair and Diagnosis › Body & Frame › Ignition Switch/Steering Lock › Steering Wheel And Steering Column › Repair Instructions › Steering Column Replacement › Installation Procedure

Installation Procedure

  1. Install the following to the steering column:
    • The ignition lock cylinder case (7)
    • The ignition lock cylinder case clamp (2)
    • The ignition and key alarm switch (9)
    • The 2 screws and the ignition lock cylinder solenoid (1)
    • The 2 screws and the ignition switch (6)
    Fig 1: Installing Steering Column Components
    G01710775Courtesy of GENERAL MOTORS CORP.
  2. Install 2 new tapered head bolts (3, 4). Tighten the 2 new tapered head bolts until the bolt heads break off.
  3. Insert the ignition key into the ignition lock cylinder (8). Ensure that the key is in the ACC position.
  4. Insert the ignition lock cylinder into the ignition lock cylinder case until the stop pin engages.
  5. Remove the key from the ignition lock cylinder.
  6. Install the following to the steering column:
    • The steering shaft coupling (4)
    • The upper steering shaft coupling bolt (6). Do not tighten the bolt.
    Fig 2: Installing Steering Shaft Coupling
    G01710776Courtesy of GENERAL MOTORS CORP.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  7. Install the steering column to the vehicle. Attach with following:
    • The 2 steering column lower support bolts (2)
    • The 2 steering column lower support nuts (3)

      Tighten the bolts and nuts to 26 N.m (19 lb ft).

  8. Connect the following components:
    • The ignition switch connector
    • The ignition key alarm switch and ignition solenoid connector
    • The 2 wire harness retainers
  9. Align the match mark (3) on the steering shaft coupling and the steering gear pinion shaft.
  10. Install the lower steering shaft coupling bolt (2).
  11. Tighten the 2 steering shaft coupling bolts (2, 3).

    Tighten the 2 bolts to 35 N.m (26 lb ft).

    Fig 3: Tightening 2 Steering Shaft Coupling Bolts
    G01710777Courtesy of GENERAL MOTORS CORP.
  12. Install the following components:
    • The steering column upper dash cover (5)
    • The 5 bolts
    Fig 4: Installing Steering Column Upper Dash Cover
    G01710778Courtesy of GENERAL MOTORS CORP.

    Tighten the 5 bolts to 4.9 N.m (43 lb in).

  13. Install the following components:
    • The left ventilation duct (3)
    • The clip
  14. Install the following components:
    • The turn signal and headlamp and windshield washer switch with levers and inflatable restraint coil assembly (5)
    • The 3 turn signal base screws
  15. Connect the following components:
    • The turn signal and headlamp dimmer switch connector
    • The windshield wiper washer switch connector
    • The inflatable restraint steering wheel module coil connector C1 (BLK)
    • The inflatable restraint steering wheel module coil connector C3 (YEL)
  16. Install the steering column upper trim cover (7). Secure with 1 screw.
    17. Fig 5: Installing Steering Column Upper Trim Cover
    G01710779Courtesy of GENERAL MOTORS CORP.
  17. Install the steering column lower trim cover (6). Secure with 3 screws.
  18. Install the knee bolster and the knee bolster trim panel. Refer to KNEE BOLSTER REPLACEMENT .
  19. Install the steering wheel. Refer to Steering Wheel Replacement .
  20. Enable the SIR system. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM .
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