Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the starting, charging or ignition systems.
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
- Inspect the battery for correct installation and physical damage.
- Test the condition of the battery. Terminal voltage should be 11.5-13.5 volts.
- Inspect the wiring for damage. Inspect the connections to the starter motor, the starter solenoid, the ignition switch, the battery and all related ground points.
- When the charging system is operating normally, the charge indicator lamp will come on when the ignition switch is turned on and will go out when the engine starts.
- Inspect the generator for loose or improper mounting and the generator drive belt for correct installation.
- Inspect the generator drive belt for correct installation. See SPECIFICATIONS & DRIVE BELT ROUTING article in COOLING SYSTEM (MECHANICAL) in ENGINE.