Engine Mechanical - 1.8L (Unit Repair)

• Specifications
  • Fastener Tightening Specifications
  • Engine Mechanical Specifications
  • Sealers, Adhesives And Lubricants
• Component Locator
  • Disassembled Views
• Repair Instructions
  • Draining Fluids and Oil Filter Removal
  • Engine Flywheel Removal
  • Oil Level Indicator and Tube Removal
  • Exhaust Manifold Removal
  • Intake Manifold Removal
  • Crankshaft Pulley Removal
  • Cylinder Head Cover Removal
  • Water Pump Removal
  • Timing Chain Tensioner Removal
  • Timing Chain Housing Removal
  • Timing Chain and Sprockets Removal
  • Intake Camshaft and Lifter Removal
  • Exhaust Camshaft and Lifter Removal
    • Removal Procedure
  • Cylinder Head Removal
  • Oil Filter Adapter Removal
  • Oil Pan Removal
  • Oil Pump Removal
  • Piston, Connecting Rod, and Bearing Removal
  • Crankshaft Rear Oil Seal Removal
  • Crankshaft and Bearings Removal
  • Engine Block Cleaning and Inspection
  • Crankshaft Pulley Cleaning and Inspection
  • Engine Flywheel Cleaning and Inspection
  • Cylinder Boring and Honing
    • Notes
    • Cylinder Honing
    • Boring Procedure
  • Crankshaft and Bearings Cleaning and Inspection (Crankshaft and Bearing Inspect)
    • Notes
    • Crankshaft Cleaning and Inspection
  • Crankshaft and Bearings Cleaning and Inspection (Bearing Selection)
    • Notes
    • Crankshaft Main Bearing Selection
  • Piston and Connecting Rod Disassemble
  • Piston, Connecting Rod, and Bearings Cleaning and Inspection (Connecting Rod Bearing Inspect)
    • Connecting Rod Measurement
    • Piston Measurement
  • Piston, Connecting Rod, and Bearings Cleaning and Inspection (Bearing Selection)
    • Notes
    • Connecting Rod Bearing Selection
  • Piston and Connecting Rod Assemble
  • Camshafts Cleaning and Inspection
  • Valve Lifters and Guides Cleaning and Inspection
  • Timing Chain and Sprockets Cleaning and Inspection
  • Cylinder Head Disassemble
  • Cylinder Head Cleaning and Inspection
    • Valve Cleaning and Inspection
    • Cylinder Head and Gasket Surface Cleaning and Inspection
  • Valve Guide Reaming/Valve and Seat Grinding
    • Valve Grinding and Valve Guide Inspection and Replacement
  • Cylinder Head Assemble
  • Oil Pump Disassemble
  • Oil Pump Cleaning and Inspection
  • Oil Pump Assemble
  • Intake Manifold Cleaning and Inspection
  • Exhaust Manifold Cleaning and Inspection
  • Oil Pan Cleaning and Inspection
  • Thread Repair
  • Service Prior to Assembly
  • Crankshaft and Bearings Installation
    • Tool Required
  • Crankshaft Rear Oil Seal Installation
  • Piston, Connecting Rod, and Bearing Installation
  • Oil Pump Installation
  • Cylinder Head Installation
    • Tool Required
  • Intake Camshaft and Lifter Installation
  • Exhaust Camshaft and Lifter Installation
  • Timing Chain and Sprockets Installation
  • Timing Chain Housing Installation
  • Timing Chain Tensioner Installation
  • Water Pump Installation
  • Crankshaft Front Oil Seal Installation
  • Cylinder Head Cover Installation
  • Oil Pan Installation
  • Oil Filter Adapter Installation
  • Intake Manifold Installation
  • Crankshaft Pulley Installation
  • Exhaust Manifold Installation
  • Oil Level Indicator and Tube Installation
  • Engine Flywheel Installation
• Description And Operation
  • Engine Component Description
    • Engine Description
      • Cylinder Block
      • Crankshaft
      • Connecting Rod and Piston
      • Oil Pan
      • Cylinder Head
      • Valves
      • Camshaft
      • Valve Lifters
      • Camshaft Housings and Covers
      • Camshaft Drive
      • Timing Chain Housing and Cover
      • Intake and Exhaust Manifold
  • Lubrication Description
  • Cleanliness and Care
  • Replacing Engine Gaskets
    • Gasket Reuse and Applying Sealants
    • Separating Components
    • Cleaning Gasket Surfaces
    • Assembling Components
  • Use of RTV and Anaerobic Sealer
    • Pipe Joint Compound
    • RTV Sealer
    • Anaerobic Sealer
  • Separating Parts
  • Tools and Equipment
• Special Tools And Equipment