Engine Block Plug Installation

Tools Required 

J 41712  Oil Pressure Switch Socket

1. Install a NEW oil filter bypass valve.
   Fig 1: Installing New Oil Filter Bypass Valve

   Courtesy of GENERAL MOTORS CORP.
   1. 1.1. Install the oil filter bypass valve into the oil gallery bore until slightly below flush with the surface of the engine block.
   2. 1.2. Using a pointed punch, stake the engine block area around the oil filter bypass valve.

      Stake in 3 locations 120 degrees apart.

2. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the outside diameter of the NEW front engine oil gallery plugs.
3. Install the NEW front engine block oil gallery plugs.
   Fig 2: Installing New Front Engine Block Oil Gallery Plugs

   Courtesy of GENERAL MOTORS CORP.

   A properly installed front engine oil gallery plug must be installed slightly below flush with the front face of the engine block.

4. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) or equivalent, to the outside diameter of the NEW engine block core hole plugs.
5. Install the NEW engine block hole plugs.
   Fig 3: Installing New Engine Block Hole Plugs

   Courtesy of GENERAL MOTORS CORP.

   A properly installed engine block core hole plug must be installed flush or below the bottom of the chamfer (1) of the engine block core hole.

6. Install the crankshaft rear oil seal housing locator spring type S pin, if required.
   Fig 4: Installing Crankshaft Rear Oil Seal Housing Locator Spring

   Courtesy of GENERAL MOTORS CORP.
7. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the outside diameter of the NEW expansion cup plug.
8. Install the NEW expansion cup plug into the balance shaft rear bearing hole.
   Fig 5: Install New Expansion Cup Plug (1 Of 2)

   Courtesy of GENERAL MOTORS CORP.
9. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the outside diameter of the NEW expansion cup plug.
10. Install the NEW expansion cup plug into the camshaft rear bearing hole.
    Fig 6: Install New Expansion Cup Plug (2 Of 2)

    Courtesy of GENERAL MOTORS CORP.
11. Apply sealant GM P/N 12346004 (Canadian P/N 1095480) or equivalent, to the threads of the engine block right rear oil gallery plug, the engine block left rear oil gallery plug, and the engine block left side oil gallery plug.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
12. Install the engine block right rear oil gallery plug, the engine block left rear oil gallery plug, and the engine block left side oil gallery plug.
    Fig 7: Installing Engine Block Gallery Plugs

    Courtesy of GENERAL MOTORS CORP.

    Tighten 

    • Tighten the engine block left side oil gallery plug and the engine block right rear oil gallery plug to 20 N.m (15 lb ft).
    • Tighten the engine block left rear oil gallery plug to 30 N.m (22 lb ft).
13. Install the transmission locator dowel straight pins, if required.
    Fig 8: Installing Transmission Locator Dowel Straight Pins

    Courtesy of GENERAL MOTORS CORP.
14. Install the left side cylinder head locator dowel pins, if required.

    The installation height should be 6.3-6.5 mm (0.248-0.256 in) (a).

    Fig 9: Installing Left Side Cylinder Head Locator Dowel Pins

    Courtesy of GENERAL MOTORS CORP.
15. Install the right side cylinder head locator dowel pins, if required.

    The installation height should be 6.3-6.5 mm (0.248-0.256 in) (a).

    Fig 10: Installing Right Side Cylinder Head Locator Dowel Pins

    Courtesy of GENERAL MOTORS CORP.
16. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the threads of the engine block coolant drain hole plugs.
17. Install the engine block coolant drain hole plugs.
    Fig 11: Installing Engine Block Coolant Hole Plugs

    Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the engine block coolant hole plugs to 20 N.m (15 lb ft).

18. If reusing the engine oil pressure sensor fitting, apply sealant GM P/N 123246004 (Canadian P/N 10953480) or equivalent, to the threads of the engine oil pressure sensor fitting.

    Important:  Do not loosen he engine oil pressure fitting after the initial torque has been obtained.

19. Install the engine oil pressure sensor fitting.

    Tighten 

    Tighten the engine oil pressure sensor fitting to 15 N.m (11 lb ft).

    Important:  Do not rotate the engine oil pressure fitting clockwise more than 359 degrees after the initial torque has been obtained.

20. Rotate the engine oil pressure sensor fitting clockwise to the proper position (1), 50 degrees from the centerline (2).
    Fig 12: Installing Engine Oil Pressure Sensor Fitting

    Courtesy of GENERAL MOTORS CORP.
21. If reusing the engine oil pressure gage sensor, apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the threads of the engine oil pressure gage sensor.
22. Install the engine oil pressure gage sensor using the J 41712. 
    Fig 13: Installing Engine Oil Pressure Gage Sensor

    Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the engine oil pressure gage sensor to 30 N.m (22 lb ft).

23. Install the knock sensor (2).
    Fig 14: Installing Knock Sensor

    Courtesy of GENERAL MOTORS CORP.
24. Install the knock sensor retaining bolt (1).

    Tighten 

    Tighten the knock sensor to 25 N.m (18 lb ft).