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Home › Chevrolet › 2003 › Corvette Base, 2D Convertible, Standard › Repair and Diagnosis › Steering › Power Steering System › Repair Instructions › Tie Rod End Replacement - Outer › Installation Procedure

Installation Procedure

  1. Install the outer tie rod end (5) to the inner tie rod assembly (1). Do not tighten the jam nut.
    Fig 1: Installing Outer Tie Rod End To Inner Tie Rod Assembly
    G01419067Courtesy of GENERAL MOTORS CORP.
  2. Install the outer tie rod end stud (5) to the steering knuckle (4).
    NOTE: Refer to FASTENER NOTICE .
  3. Install the outer tie rod end stud nut (3) to the outer tie rod end stud (5).

    Tighten 

    1. 3.1. Tighten the outer tie rod end stud nut to 20 N.m (15 lb ft) to seat the stud.
    2. 3.2. Turn the nut an additional 160 degrees.
    3. 3.3. Check for the outer tie rod end stud nut for a minimum final torque of 45 N.m (33 lb ft).
  4. Install the tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  5. Lower the vehicle.

    Important:  Do not twist the rack and pinion boot during toe adjustment.

  6. Adjust the wheel toe as necessary by turning the inner tie rod. Refer to FRONT TOE ADJUSTMENT in Wheel Alignment.

    Tighten 

    Tighten the jam nut (2) against the outer tie rod to 60 N.m (44 lb ft)

    Fig 2: Tightening Jam Nut Against Outer Tie Rod
    G01419068Courtesy of GENERAL MOTORS CORP.
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