Ignition System
Inspect for proper ignition voltage output using the following steps:
- Attach the Spark Tester (J 26792) to engine ground.
- Connect the spark plug end of the spark plug wire to the spark tester. Leave the other end of the spark plug wire connected to the coil being tested.
- Connect the spark plug end of the companion spark plug wire to ground. The companion spark plug wire is the wire attached to the corresponding coil tower.
- Crank the engine while observing the spark tester. A spark should be observed.
- Repeat the previous steps for each coil.
If spark is not present at the coils, inspect for the following conditions:
- Coils - Cracks, carbon tracking/arcing, or a resistance value outside 5-8 k/ohms.
- Spark Plug Wires - Signs of arcing, cross firing, cracks, carbon tracking, plug boot damage, pinched, improper routing, or a resistance value outside 3000 ohms per foot.
- Defective Ignition Module
- Ignition System Wiring - Loose ignition module feed or ground connection, or damaged system wiring
NOTE:
Spraying the secondary ignition wires with a light mist of water may help locate an intermittent problem. Ignition voltage will arc to ground when a secondary component is faulty.
Remove spark plugs and inspect for the following conditions:
- Fouled plugs
- Cracks
- Wear
- Improper gap
- Burned or damaged electrodes
- Improper heat range or reach
If spark plugs are gas or oil fouled, the cause of the fouling must be determined before replacing the spark plugs.