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Home › Chevrolet › 2004 › Astro Van Cargo, AWD › Repair and Diagnosis › Body & Frame › Windows › Door System, Mirror System & Window System › Repair Instructions › Outside Handle and Lock Cylinder Replacement › Installation Procedure

Installation Procedure

IMPORTANT: Install new plastic retainer clips whenever the lock rods are removed.
  1. Install the gasket (5) and the lock cylinder to the door.
  2. Install the lock cylinder retainer.
  3. Install the lock rod to the lock cylinder.
  4. Install the handle to the door (2).
    Fig 1: Expanded View Of Outside Handle & Lock Cylinder
    GM327106Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the nuts to the door handle (4).

    Tighten:  Tighten the nuts to the door handle to 6 N.m (53 lb in).

  6. Install the door handle lock rod to the handle.
  7. Install the access hole plug (1).
  8. Install the water deflector. Refer to Water Deflector Replacement - Front Door .
  9. Install the trim panel. Refer to Trim Panel Replacement - Door .
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