Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Grand Am and 2004 Oldsmobile Alero. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT:

Make sure the wires are routed under the fuel level sensor.
Make sure the tab locks in place.

Fig 1: Fuel Level Sensor & Electrical Connector

Courtesy of GENERAL MOTORS CORP.

Install the fuel level sensor (1) by sliding the sensor down in the housing.

Fig 2: Upper & Lower Fuel Reservoir

Courtesy of GENERAL MOTORS CORP.

Slide the upper reservoir into the lower reservoir (2).
Connect the 2 wires into the connector and lock the connector with the retaining clip.
Connect the fuel pump and fuel level sensor electrical connector and lock the connector with the retaining clip.
Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .