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Home › Chevrolet › 2004 › Malibu Base › Repair and Diagnosis › Accessories & Equipment › Memory Modules › Adjustable Pedal System › Repair Instructions › Brake Pedal Assembly Replacement › Removal Procedure

Removal Procedure

  1. Remove the knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gages, and Console.
  2. Remove the closeout panel. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages, and Console.
  3. Remove the electrical connector from the brake apply sensor.
  4. Remove the electrical connector from the brake pedal adjustment position sensor.
  5. Remove the steering column assembly from the vehicle. Refer to Steering Column Replacement in Steering Wheel and Column.
  6. Remove the cable from the adjustable pedal assemblies. Refer to Adjustable Brake Pedal Cable Replacement .
    7. Fig 1: View Of 2 Brake Pedal Assembly To Cowl Mounting Nuts
    GM1241592Courtesy of GENERAL MOTORS CORP.
  7. Remove the 2 brake pedal assembly to cowl mounting nuts.
    8. Fig 2: View Of Booster Pushrod Retaining Clip, Washers & Booster Pushrod
    GM1301945Courtesy of GENERAL MOTORS CORP.
  8. Remove the booster pushrod retaining clip (1), the washers (2), and the booster pushrod (3) from the adjustable pedal pivot pin (4).
    9. Fig 3: Removing 3 Brake Pedal Assembly To Instrument Panel (I/P) Carrier Bolts
    GM1242219Courtesy of GENERAL MOTORS CORP.
  9. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
  10. Remove the adjustable brake pedal assembly from the vehicle.
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