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Home › Chevrolet › 2004 › Malibu Base › Repair and Diagnosis › Engine Performance › System › Engine Control System (Introduction) - 2.2L (L61) › Repair Instructions › Fuel Hose/Pipes Replacement - Engine Compartment › Installation Procedure

Installation Procedure

    Fig 1: Identifying Fuel Hose/Pipes (2.2L)
    GM1238956Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel feed pipe to the fuel rail.

    Tighten:  Using a backup wrench on the fuel rail tighten the fuel feed pipe to 10 N.m (89 lb in).

  2. Install the engine fuel feed pipe fastener located on the engine.

    Tighten:  Tighten the fuel feed pipe fastener to 10 N.m (89 lb in).

  3. Connect the engine fuel feed pipe to the chassis fuel flex hose. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  4. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  5. Inspect for leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Inspect for fuel leaks.
    3. Turn OFF the ignition for 10 seconds.
    4. Turn ON the ignition.
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