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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Safari and 2004 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel filler tube into the fuel tank.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the fuel filler tube attaching screw (2).

    Tighten:  Tighten the attaching screw to 11.5 N.m (102 lb in).

  3. Connect the fuel filler tube hose and clamp (3).

    Tighten:  Tighten the fuel fill hose clamp to 3 N.m (27 lb in).

  4. Install the fuel filler tube screws at the fuel filler pocket.

    Tighten:  Tighten the fuel filler tube screws to 1.9 N.m (17 lb in).

    Fig 1: Expanded View Of Fuel Filler Tube & Fuel Filler Pocket Screws
    GM420637Courtesy of GENERAL MOTORS CORP.
  5. Connect the negative battery cable.
  6. Refill the fuel tank.
  7. Inspect for fuel leaks.
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