FixVault

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the upper fan shroud.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices
  2. Install the fan shroud bolts.

    Tighten 

    Tighten the bolts to 9 N.m (80 lb in).

    Fig 1: Installing Upper Fan Shroud
    G02117819Courtesy of GENERAL MOTORS CORP.
  3. Install the fan shroud retainers.
    Fig 2: Installing Fan Shroud Retainers
    G02117820Courtesy of GENERAL MOTORS CORP.
  4. Connect the TCM electrical connectors (1).
  5. Install the TCM and cover.
  6. Tighten the TCM electrical connector bolts.

    Tighten 

    Tighten the bolts to 8 N.m (71 lb in)

    Fig 3: Installing TCM And cover
    G02117821Courtesy of GENERAL MOTORS CORP.
  7. Install the TCM cover to the fan shroud.
  8. Install the TCM cover bolts.

    Tighten 

    Tighten the bolts to 9 N.m (80 lb in).

    Fig 4: Installing TCM Cover To Fan Shroud
    G02117822Courtesy of GENERAL MOTORS CORP.
  9. Install the engine harness clip to the PCM cover.
    Fig 5: Installing Engine Harness Clip To PCM Cover
    G02117823Courtesy of GENERAL MOTORS CORP.
  10. Install the A/C line retainer to the fan shroud.
  11. Install the air cleaner outlet duct.
  12. Tighten the air cleaner outlet duct clamp at the throttle body.

    Tighten 

    Tighten the clamp screws to 7 N.m (62 lb in).

  13. Tighten the air cleaner outlet duct clamp at the mass airflow sensor.

    Tighten 

    Tighten the clamp screws to 7 N.m (62 lb in).

    Fig 6: Installing Air Cleaner Outlet Duct
    G02117824Courtesy of GENERAL MOTORS CORP.